Based on the product model, we will automatically create estimates for press molds and injection molds.
**Features of ESTIMATE** Automatically generates mold estimates from product 3D models. By comparing the automatically estimated amounts with actual amounts using AI functionality, the calculated amounts are automatically adjusted. By executing numerous estimates, the AI learns from past information and can create more accurate estimates. By internally performing automatic mold design, it calculates detailed costs such as the cost of purchased parts, material costs, and processing expenses. Since estimates can be automatically generated from product models, even those without mold knowledge can create convincing estimates. **For PRESS** Supports single molds and progressive molds. For single molds, it considers multiple processes internally and can easily calculate the mold costs for each process. For progressive molds, it automatically creates layouts considering yield, calculates the time from mold design to processing, and generates detailed estimates. **For MOLD** Automatically recognizes cavity cores and performs mold splitting. It also recognizes areas that require electrodes and performs nesting as needed. It optimizes the selection of mold bases based on gate types, plate sizes, thicknesses, and runner shapes to create estimates.
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**Contribution to Cost Reduction of Molds** As cost reduction in production lines becomes urgent, mold designs that consider durability and safety tend to lead to higher costs, resulting in significant challenges in design. By referencing the estimation results from the mold estimation system, we can contribute to optimal mold design. **Analysis of the Validity of Mold Estimates** When requesting mold production from a mold manufacturer, utilizing the mold estimation system allows for early identification of issues related to "overly high estimates" or "unusually low estimates," enabling prompt responses. **Time Reduction and Error Mitigation in Estimate Creation** It is expected that clients will increasingly request the "basis for estimates." Performing these tasks manually would require considerable time and could lead to errors; however, by using the mold estimation system, detailed breakdowns are automatically generated alongside the estimates, contributing to time reduction and error mitigation in the estimate creation process.
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Applications/Examples of results
【Mold Manufacturer】 Significantly reduces the time required for estimating in-house molds. Estimates can be made at the same level even in the absence of skilled personnel. Detailed breakdowns can be provided, enhancing the persuasiveness of the estimates. 【Production Management Department】 Cost verification of the in-house mold manufacturing department is possible. It is possible to compare the current situation based on the breakdown and verify areas that need improvement. 【Manufacturer's Materials Department】 The validity of outsourcing costs for mold estimates can be examined. It is possible to scrutinize estimates received from mold makers. (Estimates generated from 3D shapes, price negotiations based on the breakdown)
Company information
In order to support manufacturing companies in the manufacturing industry through 3D digital technology, we were established in 2014 in Kobe City. We provide the latest 3D digital technology to the manufacturing society through our network with global companies. We create opportunities for 3D innovation that brings about new changes and develop manufacturing experts together with the manufacturing society. Through our high technical capabilities and professional services cultivated over many years, we support the enhancement of global competitiveness and create opportunities for companies to thrive.
