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  6. Let's not leave 3K jobs for the next generation. Let's automate polishing and solve the issues!

Let's not leave 3K jobs for the next generation. Let's automate polishing and solve the issues!

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FerRobotics ACF, AAK

last updated:Aug 19, 2024

FerRobotics Compliant Robot Technology GmbH 日本リモートオフィス
FerRobotics Compliant Robot Technology GmbH 日本リモートオフィス
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Not leaving 3K jobs for the next generation. A solution to the shortage of skilled workers. Automated robot polishing that gives industrial robots human-like sensory perception through high-speed autonomous control units.

FerRobotics' Active Compliant Technology automatically corrects the "difference" in contact pressure (force) generated during polishing and grinding processes, which require skilled techniques, at high speed. This technology allows for consistent polishing/grinding at a set contact force, unaffected by variations in processing speed or gravitational load differences due to angles. With the end effector (ACF) utilizing ACT technology, it instantly and automatically compensates for changes in dimensional tolerances, curved shapes, and non-flat surfaces by rapidly adjusting the stroke length, maintaining contact with the workpiece at the set force. This technology can increase the speed of the device or robot's trajectory, thereby enhancing processing speed and improving cycle time. Additionally, in robotic polishing and grinding, the ACF controls the contact pressure through the expansion and contraction of its stroke, eliminating the need to move the heavy robot arm for corrections, which further assists in improving the processing speed of robotic polishing. Moreover, since it automatically corrects tool load variations caused by gravity changes due to the robot's angle, it maintains a consistent contact pressure from any angle, enabling a finish without processing inconsistencies.

    Articulated Robot
ACF_family

Let's not leave 3K jobs for the next generation. Let's automate polishing and solve the issues!

ACF_family (2).jpg
ACF_family (2).jpg
  • Related Link - https://www.ferrobotics-japanoffice.com/

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basic information

Example usage videos are available on the official FerRovotics YouTube channel. Search for "FerRobotics"!! ◆Challenges solved by automation of polishing and grinding using our technology - Reduction of labor costs and creation of profits through automation - Increased work speed and improved cycle time - Ability to reproduce high-quality finishes without individual variation - Resolution of the risk of inheriting skilled worker issues - Relief from the 3K jobs for workers - Consistent work with high reproducibility available 24/7, 365 days a year - Cost reduction possible by minimizing the consumption of consumables through consistent pressure during processing Maximum pressing force (contact force): 100N and above Correctable dimension (stroke) maximum value: 35mm to 98mm Compatible with almost all industrial robot and collaborative robot brands. This is a UR+ product from Universal Robots. 3D Jobs (Dirty, Dangerous, Demanding jobs) can be automated in Japan, known as the 3K (Kitsui, Kiken, Kitanai) jobs.

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Applications/Examples of results

Automation of various manufacturing lines is possible not only for processes such as polishing, grinding, finishing, sanding, polishing, and deburring (removing burrs) in the automotive industry, aerospace industry, shipping, railways, casting and forging, building materials, infrastructure materials, containers, furniture, glass, interiors, wind power generation, and turbines, but also for handling, assembly, bonding, and inspection processes.

Detailed information

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    By using our patented Active Compliant Technology (ACT) in end effectors, we provide the best solutions for robotic polishing and grinding, equipping industrial robots with tactile feedback and enabling greater flexibility, reliability, and profitability in manufacturing environments than ever before. The ACT, optimized for robots, automatically measures the required pressing force, instantly compensates for complex surface shapes, and allows for consistent processing with a constant pressing force. It can also respond to sudden opposing forces, such as when the target workpiece moves. As a standard tool and as a custom package product to meet special requirements, ACT clearly contributes to efficiency improvements in production processes that have previously been impossible to automate. By confirming the performance of our ACT solutions, you will immediately feel the results. It brings overwhelming effectiveness to automated polishing and grinding (polishing, sanding, grinding, deburring, buffing, mirror finishing, etc.).

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AAK501 Single Action Thunder Package (Standard) - High-speed autonomous control of pressing force and gravity compensation significantly improves processing speed.

AAK501 Single Action Thunder Package (Standard) - High-speed autonomous control of pressing force and gravity compensation significantly improves processing speed.

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ACF Series

ACF Series

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End effector AAK600 series for regrinding applications. It performs high-speed automatic correction control of pressing force, enabling short cycle times and high-quality finishing grinding.

End effector AAK600 series for regrinding applications. It performs high-speed automatic correction control of pressing force, enabling short cycle times and high-quality finishing grinding.

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Dramatically improve productivity with high-speed automatic correction of the pressing force on the workpiece during grinding operations, weld bead removal, and deburring processes! This instantaneous automatic correction of the pressing force enables robotic polishing for high-quality finishing of weld bead removal!

  • Product news

FerRobotics' unique technology, ACT, automatically corrects the "difference" in contact pressure (force) that occurs during processing in polishing and grinding, which require skilled techniques, at high speed. This technology allows for consistent polishing/grinding at the set contact force, unaffected by variations in processing speed or gravitational load differences due to angles. With the end effector (ACF) utilizing ACT technology, it instantly adjusts to changes in the dimensional tolerances, curved shapes, and non-flat surfaces of the workpiece through rapid automatic correction of stroke extension and contraction, maintaining contact with the workpiece at the set force. This technology enables faster trajectory speeds for machines and robots, increasing processing speed and improving cycle times. Additionally, in robotic polishing and grinding, the ACF controls the contact pressure through the extension and contraction of its stroke, eliminating the need to move the heavy robotic arm for corrections, which further assists in improving processing speed. Furthermore, it automatically corrects tool load variations caused by gravity changes due to the robot's angle, ensuring consistent contact pressure from any angle and enabling a finish without processing inconsistencies. Please check our YouTube channel (FerRobotics) for application example videos.

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Robot polishing for weld bead removal

Robotizing the removal of welding beads. FerRobotics' autonomous force control end effector achieves reduced cycle times and high-quality finishes in robotic polishing. Available for heavy grinding, standard grinding, and small part grinding.

  • Product news

In the removal of welding beads that requires skilled techniques, FerRobotics' ACT technology performs high-speed automatic correction control of the "difference" in contact pressure (force) generated during processing, allowing for consistent polishing/grinding with the set pressing force. With the end effector (ACF) utilizing this ACT technology, it instantly adjusts to changes in the dimensional tolerances, curved shapes, and non-flat surfaces of the workpiece by rapidly and automatically correcting the stroke's extension and contraction, maintaining contact with the workpiece at the set force. This technology can increase the speed of the device or robot's trajectory, thereby enhancing processing speed and improving cycle time. Additionally, in robotic polishing and grinding, the ACF controls the pressing pressure through the extension and contraction of its stroke, eliminating the need to move the heavy robot arm for corrections, which further assists in improving the processing speed of robotic polishing. Furthermore, it automatically corrects the tool load affected by gravity, which varies with the robot's angle, ensuring a consistent pressing force from any angle and enabling a finish without processing inconsistencies.

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2022 International Robot Exhibition YANASE x FERROBOTICS

Attention those who want to automate skilled tasks such as polishing and grinding! The 2022 International Robot Exhibition starts today. FerRobotics sales partner Yanase Co., Ltd. will be exhibiting. Be sure to check out the best solutions for robotic polishing.

  • Seminar・Event

FerRobotics products equipped polishing robots will be showcased by our sales partner, Yanase Co., Ltd., a polishing material manufacturer, at iREX2022. We invite you to visit us. Booth: E-52 Location: Tokyo Big Sight FerRobotics' Active Compliant Technology automatically corrects the "difference" in contact pressure (force) that occurs during polishing and grinding processes, which require skilled techniques, at high speed! By giving the robot a sense of touch, it can autonomously correct for workpiece tolerances, warping, and even gravitational loads at high speed, allowing for consistent contact pressure during processing from any angle. For example, R-shaped forms like motorcycle tanks and pipes can be automatically polished and ground without the need for intricate programming, thus reducing cycle times.

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Easy exchange of various tools. ACF-K

This single unit supports robot polishing using various tools. It contributes to the automation of polishing tasks, deburring automation, and labor-saving! ACF-K!!

  • Product news

The tool exchange unit ACF-K, which allows for quick and easy attachment and detachment of various hand tools using Active Compliant Technology (ACT) that automatically corrects the "difference" in contact pressure caused by various factors during the grinding process requiring skilled techniques, contributes to the labor-saving of your polishing operations. FerRobotics' Active Compliant Technology is a technique that automatically corrects the "difference" in contact pressure (force) generated during processing for workpieces with dimensional tolerances, curved shapes, non-flat surfaces, R shapes, etc., in grinding and polishing processes that require skilled techniques. It also automatically corrects gravitational loads, allowing for consistent grinding/polishing at the set contact force. This technology can increase the speed of the device or robot's trajectory, thereby improving processing speed and cycle time. Furthermore, it automatically corrects tool loads due to gravity, which changes with the angle of the robot, ensuring a consistent contact pressure from any angle and enabling a finish without processing irregularities.

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FerRobotics

FerRobotics Compliant Robot Technology GmbH 日本リモートオフィス

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FerRobotics Compliant Robot Technology is a technology development company based in Austria. As a global leader in the development and sales of units that give robots flexibility and sensory capabilities, we provide our customers and business partners around the world with the highest quality experiences and have earned their strong trust. Our patented Active Compliant Technology (ACT) can give robots a "perfect sense," making it applicable to most surface processing tasks and delicate handling operations that require precise contact. We offer solutions that enable the automation of tasks that have previously been impossible to automate in various industries, including automotive, aerospace, rail, and many others. We are a company that continually pursues and strives for "perfection" to deliver solutions that achieve the highest quality standards and improve reliability. Thanks to our experience and advanced expertise, we have gained high trust from users worldwide. We have many application example videos available on YouTube. We hope that by searching for FerRobotics, you can envision solutions to your company's challenges.

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