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  1. Home
  2. robot
  3. FerRobotics Compliant Robot Technology GmbH 日本リモートオフィス
  4. Robotizing the removal of welding beads. FerRobotics' autonomous force control end effector achieves reduced cycle times and high-quality finishes in robotic polishing. Available for heavy grinding, standard grinding, and small part grinding.
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  • Mar 16, 2022
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Mar 16, 2022

Robotizing the removal of welding beads. FerRobotics' autonomous force control end effector achieves reduced cycle times and high-quality finishes in robotic polishing. Available for heavy grinding, standard grinding, and small part grinding.

FerRobotics Compliant Robot Technology GmbH FerRobotics Compliant Robot Technology GmbH 日本リモートオフィス
In the removal of welding beads that requires skilled techniques, FerRobotics' ACT technology performs high-speed automatic correction control of the "difference" in contact pressure (force) generated during processing, allowing for consistent polishing/grinding with the set pressing force. With the end effector (ACF) utilizing this ACT technology, it instantly adjusts to changes in the dimensional tolerances, curved shapes, and non-flat surfaces of the workpiece by rapidly and automatically correcting the stroke's extension and contraction, maintaining contact with the workpiece at the set force. This technology can increase the speed of the device or robot's trajectory, thereby enhancing processing speed and improving cycle time. Additionally, in robotic polishing and grinding, the ACF controls the pressing pressure through the extension and contraction of its stroke, eliminating the need to move the heavy robot arm for corrections, which further assists in improving the processing speed of robotic polishing. Furthermore, it automatically corrects the tool load affected by gravity, which varies with the robot's angle, ensuring a consistent pressing force from any angle and enabling a finish without processing inconsistencies.
Robot polishing for weld bead removal
Robot polishing for weld bead removal
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2020-AAK-Folder-JP-web.pdf[601403]

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AAK601.jpg

High-speed automatic correction of clamping force. Automation system for heavy grinding such as large beads.

Equipping industrial robots with human sensitivity to achieve high-quality, fully automated processes for removing weld marks, grinding tasks, and deburring. Dramatically improving the processing of large and hard materials.

Seeing is believing! Please take a look at the application example videos on our company website or YouTube (FerRobotics). This is a system package that automatically controls the contact force at high speed from any angle for processing complex shapes, integrating our unique technology, Active Compliant Technology (ACT), with an angle grinder optimized for robotic use. The AAK600 series is a package developed for large workpieces, allowing individual control of all parameters such as rotational speed, contact force, and feed rate, enabling the automation of grinding processes in manufacturing environments and ensuring the highest process quality. The grinder is designed for industrial use, highly durable, and capable of operating 24/7 with double the output of standard devices. Benefits: - Complete automation of grinding and deburring processes. - Avoidance of risks associated with hazardous manual work through automation. - Reduction of factory shutdown risks due to unforeseen circumstances caused by the COVID-19 pandemic. Maximum contact force: 500N Maximum rotational speed: 8500rpm Maximum motor output (S2): 5900W Compatible with a wide range of materials for surface finishing, including iron, aluminum, titanium, magnesium, carbon, resin, wood, ceramics, and stone.

  • Welding robot

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Weld bead removal polishing is automated with high-speed and clean contact force correction for robots.

Automating the surface finishing of craftsmanship. Instantly and automatically correcting the most important pressure (applied force) for polishing, adjusting for angles, workpiece warping, and curved surfaces to achieve uniform pressure during processing.

FerRobotics' Active Compliant Technology automatically corrects the "difference" in contact pressure (force) that occurs during polishing and grinding, which require skilled techniques, at high speed. This technology allows for consistent polishing/grinding at the set contact force, unaffected by variations in processing speed or gravitational load differences due to angles. With the end effector (ACF) utilizing ACT technology, it quickly and automatically compensates for changes in dimensional tolerances, curved shapes, and non-planar surfaces by instantaneously adjusting the stroke, ensuring that contact with the workpiece is maintained at the set force. This technology can increase the speed of the device or robot's trajectory, thereby enhancing processing speed and improving cycle times. Additionally, in robotic polishing and grinding, the ACF controls the contact pressure through the expansion and contraction of its stroke, eliminating the need to move the heavy robot arm for corrections, which further assists in improving processing speed. Furthermore, it automatically compensates for tool load variations caused by gravity changes due to the robot's angle, ensuring a consistent contact pressure from any angle, allowing for a finish without processing inconsistencies.

  • Articulated Robot

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ACF_family (2).jpg

Let's not leave 3K jobs for the next generation. Let's automate polishing and solve the issues!

Not leaving 3K jobs for the next generation. A solution to the shortage of skilled workers. Automated robot polishing that gives industrial robots human-like sensory perception through high-speed autonomous control units.

FerRobotics' Active Compliant Technology automatically corrects the "difference" in contact pressure (force) generated during polishing and grinding processes, which require skilled techniques, at high speed. This technology allows for consistent polishing/grinding at a set contact force, unaffected by variations in processing speed or gravitational load differences due to angles. With the end effector (ACF) utilizing ACT technology, it instantly and automatically compensates for changes in dimensional tolerances, curved shapes, and non-flat surfaces by rapidly adjusting the stroke length, maintaining contact with the workpiece at the set force. This technology can increase the speed of the device or robot's trajectory, thereby enhancing processing speed and improving cycle time. Additionally, in robotic polishing and grinding, the ACF controls the contact pressure through the expansion and contraction of its stroke, eliminating the need to move the heavy robot arm for corrections, which further assists in improving the processing speed of robotic polishing. Moreover, since it automatically corrects tool load variations caused by gravity changes due to the robot's angle, it maintains a consistent contact pressure from any angle, enabling a finish without processing inconsistencies.

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Related catalog(3)

End effector AAK600 series for regrinding applications. It performs high-speed automatic correction control of pressing force, enabling short cycle times and high-quality finishing grinding.

End effector AAK600 series for regrinding applications. It performs high-speed automatic correction control of pressing force, enabling short cycle times and high-quality finishing grinding.

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【1/26 OPEN!】Transceiver & Smartphone Rental Shop

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As the new year begins, I would like to extend my heartfelt congratulations on your continued prosperity. I sincerely appreciate your exceptional support throughout the year. This is the STJ Group (Santelecom Japan, STJ Rentec). Now, I am pleased to announce that we will be opening our "Transceiver & Smartphone Rental Shop" simultaneously at three locations nationwide on January 26 (Monday)! ■ List of Services to be Offered - Same-day pickup/return of rental equipment - Usage explanations and demonstrations of rental equipment - Wireless solutions consultation desk - Mobile BPO service counter As a special promotion to celebrate the opening of the rental shop, we are currently running a special price campaign for picking up rental equipment at the shop! For more details, please contact us!

Dec 26, 2025

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Notice of Year-End and New Year Holidays

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【Notice of Year-End and New Year Holidays】 Thank you very much for your continued support. Our company will be closed for the year-end and New Year holidays as follows: Holiday Period: Saturday, December 27, 2025 – Sunday, January 4, 2026 Please note that inquiries and orders received during the holiday period will be addressed sequentially starting from Monday, January 5, 2026. We apologize for any inconvenience this may cause and appreciate your understanding.

Dec 26, 2025

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The first 10,000 people will receive a 500 yen Amazon gift card as a gift.

Notice of Participation in IT Trend EXPO 2026 Spring

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We would like to inform you about our participation in the IT Trend EXPO 2026 Spring. 《Exhibition Information》 With the concept of "New encounters will change tomorrow's work," one of the largest online exhibitions in the industry will be held. NTT TechnoCross will exhibit in the Human Resources Comprehensive category. We have prepared numerous discussions and sessions featuring special guests who are active on television, allowing even those who are usually busy to efficiently gather information on products and services related to IT and DX. Additionally, the first 10,000 participants will receive a 500 yen Amazon gift card. Please apply early. 《Exhibition Overview》 March 3 (Tuesday) to March 7 (Saturday), 2026, online (free: pre-registration required) 《Participation Application》 https://it.expo.it-trend.jp/key/opl7kgdj *Please apply (free) from the "Receive Ticket / Proceed to Participation Registration" link at the above URL.

Dec 26, 2025

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The TV commercial "What Will the New Era Bring?" featuring Akane Hotta will start airing on December 26.

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The TV commercial "What Will You Do in the New Era?" featuring model and actress Akane Horita will begin airing on December 26, 2025. This work expresses the desire of Tokei Densan to respond to the diverse needs of various industries in today's society, where new technologies, such as the expansion of the AI market, are competing with each other, and to nurture and blossom our customers' futures. Please pay attention to Akane Horita, who is dressed in stylish outfits, listening to the concerns of the target audience and offering support. # CM Overview Title: "What Will You Do in the New Era?" (30 seconds / 15 seconds) CM URLs 30 seconds: https://youtu.be/y_lMs0HRj3w 15 seconds: https://youtu.be/egpzMfh8Kok

Dec 26, 2025

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Thank you very much for your continued support. We would like to inform you that our company will be closed for the year-end and New Year holidays as follows: Year-end and New Year holiday period: December 27, 2025 (Saturday) to January 4, 2026 (Sunday) We apologize for any inconvenience this may cause and appreciate your understanding. *Please note that inquiries made through our website will also be responded to after January 5, 2026 (Monday).

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