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  1. Home
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  3. FerRobotics Compliant Robot Technology GmbH 日本リモートオフィス
  4. Robotizing the removal of welding beads. FerRobotics' autonomous force control end effector achieves reduced cycle times and high-quality finishes in robotic polishing. Available for heavy grinding, standard grinding, and small part grinding.
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  • Mar 16, 2022
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Mar 16, 2022

Robotizing the removal of welding beads. FerRobotics' autonomous force control end effector achieves reduced cycle times and high-quality finishes in robotic polishing. Available for heavy grinding, standard grinding, and small part grinding.

FerRobotics Compliant Robot Technology GmbH FerRobotics Compliant Robot Technology GmbH 日本リモートオフィス
In the removal of welding beads that requires skilled techniques, FerRobotics' ACT technology performs high-speed automatic correction control of the "difference" in contact pressure (force) generated during processing, allowing for consistent polishing/grinding with the set pressing force. With the end effector (ACF) utilizing this ACT technology, it instantly adjusts to changes in the dimensional tolerances, curved shapes, and non-flat surfaces of the workpiece by rapidly and automatically correcting the stroke's extension and contraction, maintaining contact with the workpiece at the set force. This technology can increase the speed of the device or robot's trajectory, thereby enhancing processing speed and improving cycle time. Additionally, in robotic polishing and grinding, the ACF controls the pressing pressure through the extension and contraction of its stroke, eliminating the need to move the heavy robot arm for corrections, which further assists in improving the processing speed of robotic polishing. Furthermore, it automatically corrects the tool load affected by gravity, which varies with the robot's angle, ensuring a consistent pressing force from any angle and enabling a finish without processing inconsistencies.
Robot polishing for weld bead removal
Robot polishing for weld bead removal
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2020-AAK-Folder-JP-web.pdf[601403]

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AAK601.jpg

High-speed automatic correction of clamping force. Automation system for heavy grinding such as large beads.

Equipping industrial robots with human sensitivity to achieve high-quality, fully automated processes for removing weld marks, grinding tasks, and deburring. Dramatically improving the processing of large and hard materials.

Seeing is believing! Please take a look at the application example videos on our company website or YouTube (FerRobotics). This is a system package that automatically controls the contact force at high speed from any angle for processing complex shapes, integrating our unique technology, Active Compliant Technology (ACT), with an angle grinder optimized for robotic use. The AAK600 series is a package developed for large workpieces, allowing individual control of all parameters such as rotational speed, contact force, and feed rate, enabling the automation of grinding processes in manufacturing environments and ensuring the highest process quality. The grinder is designed for industrial use, highly durable, and capable of operating 24/7 with double the output of standard devices. Benefits: - Complete automation of grinding and deburring processes. - Avoidance of risks associated with hazardous manual work through automation. - Reduction of factory shutdown risks due to unforeseen circumstances caused by the COVID-19 pandemic. Maximum contact force: 500N Maximum rotational speed: 8500rpm Maximum motor output (S2): 5900W Compatible with a wide range of materials for surface finishing, including iron, aluminum, titanium, magnesium, carbon, resin, wood, ceramics, and stone.

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Weld bead removal polishing is automated with high-speed and clean contact force correction for robots.

Automating the surface finishing of craftsmanship. Instantly and automatically correcting the most important pressure (applied force) for polishing, adjusting for angles, workpiece warping, and curved surfaces to achieve uniform pressure during processing.

FerRobotics' Active Compliant Technology automatically corrects the "difference" in contact pressure (force) that occurs during polishing and grinding, which require skilled techniques, at high speed. This technology allows for consistent polishing/grinding at the set contact force, unaffected by variations in processing speed or gravitational load differences due to angles. With the end effector (ACF) utilizing ACT technology, it quickly and automatically compensates for changes in dimensional tolerances, curved shapes, and non-planar surfaces by instantaneously adjusting the stroke, ensuring that contact with the workpiece is maintained at the set force. This technology can increase the speed of the device or robot's trajectory, thereby enhancing processing speed and improving cycle times. Additionally, in robotic polishing and grinding, the ACF controls the contact pressure through the expansion and contraction of its stroke, eliminating the need to move the heavy robot arm for corrections, which further assists in improving processing speed. Furthermore, it automatically compensates for tool load variations caused by gravity changes due to the robot's angle, ensuring a consistent contact pressure from any angle, allowing for a finish without processing inconsistencies.

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ACF_family (2).jpg

Let's not leave 3K jobs for the next generation. Let's automate polishing and solve the issues!

Not leaving 3K jobs for the next generation. A solution to the shortage of skilled workers. Automated robot polishing that gives industrial robots human-like sensory perception through high-speed autonomous control units.

FerRobotics' Active Compliant Technology automatically corrects the "difference" in contact pressure (force) generated during polishing and grinding processes, which require skilled techniques, at high speed. This technology allows for consistent polishing/grinding at a set contact force, unaffected by variations in processing speed or gravitational load differences due to angles. With the end effector (ACF) utilizing ACT technology, it instantly and automatically compensates for changes in dimensional tolerances, curved shapes, and non-flat surfaces by rapidly adjusting the stroke length, maintaining contact with the workpiece at the set force. This technology can increase the speed of the device or robot's trajectory, thereby enhancing processing speed and improving cycle time. Additionally, in robotic polishing and grinding, the ACF controls the contact pressure through the expansion and contraction of its stroke, eliminating the need to move the heavy robot arm for corrections, which further assists in improving the processing speed of robotic polishing. Moreover, since it automatically corrects tool load variations caused by gravity changes due to the robot's angle, it maintains a consistent contact pressure from any angle, enabling a finish without processing inconsistencies.

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Related catalog(3)

End effector AAK600 series for regrinding applications. It performs high-speed automatic correction control of pressing force, enabling short cycle times and high-quality finishing grinding.

End effector AAK600 series for regrinding applications. It performs high-speed automatic correction control of pressing force, enabling short cycle times and high-quality finishing grinding.

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AAK/401

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Casting prototype and casting repair.

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The "Mechanical Stitching Method" by Nichinichisui Road Machinery Co., Ltd. is a new technique that allows for the repair of metal cracks without the application of heat. By using special bolts and reinforcement plates, cracks are physically removed, and repairs are made without affecting the base material with heat. Repairs can be carried out in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. ◎ For more details, please contact us. ◎ If a detailed technical explanation is needed, please contact us.

Sep 27, 2025

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[Cast Iron Repair] We will repair cracks that have occurred in metal equipment without applying heat.

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The "Mechanical Stitching Method" by Nichinichisui Road Machinery Co., Ltd. is a new technique that allows for the repair of metal cracks without the application of heat. By using special bolts and reinforcement plates, cracks are physically removed, and repairs are made without causing any thermal impact on the base material. Repairs can be carried out in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. ◎ For more details, please contact us. ◎ If a detailed technical explanation is needed, please contact us.

Sep 26, 2025

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Capacity Management (Medium to Large Scale)

Parking lot occupancy management vehicle detection sensor | Hotron Co., Ltd.

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Parking space management refers to the real-time display of parking availability and the management of efficient use of parking spaces. By utilizing Hotron's sensors, drivers can quickly discover available parking spaces, enabling efficient parking lot operations. For large parking lots, we recommend the "Floor Management Method" and "Block Management Method," which focus on cost reduction. Sensors are installed at regular intervals to count and manage the number of passing vehicles. This method offers the advantages of easy installation and low costs. 【Target Products】 - Vehicle Count Sensor CCS2 - Ultrasonic Sensor HM-UX2/UW2 For smaller facilities, we recommend the "Parking Space Management Method," where sensors are installed in each parking space to display availability with high accuracy. By providing reliable occupancy information, this method helps reduce unnecessary entry of new vehicles and ensures safe parking lot operations. 【Target Products】 - Occupancy Detection Sensor HM-UX2/UW2 - Occupancy/Pass Detection Sensor HM-LC6 - Occupancy Detection Sensor HM-LC7/LC7-FLS - Occupancy/Pass Detection Sensor HM-S6 - Occupancy Detection Sensor HM-S8

Sep 26, 2025

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【Wandering Prevention】 "Nurse Call Linked Wireless Series" Prevents tripping and disconnection caused by cords!

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In facilities operating nurse call systems, we have made bed exit sensors wireless, allowing them to notify in conjunction with the nurse call system. By simply connecting the mat sensor "Foldable Thin Matt-kun," the body movement call "Ugo-kun," and the wheelchair body movement call "Ayumi-chan" to the transmitter HB-RS, you can make the bed exit sensors wireless. The infrared sensor "Just Place Pole-kun" has the transmitter HB-RS built-in. 【Features】 ○ Wireless conversion by simply connecting existing sensors to the transmitter HB-WSK. ○ Bed exit sensors wirelessly notify in conjunction with the nurse call system. ○ Up to 5 transmitters can be registered with a single receiver. ○ The communication distance between the transmitter and receiver is approximately 10 meters. ◎ For more details, please contact us or download the catalog.

Sep 26, 2025

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AAEON Industrial 3.5-inch Standard CPU Board with Intel Core Ultra5/7 Series Processor 【GENE-MTH6】

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Features: ● Equipped with Intel Core Ultra 5 125H/Ultra 7 155H・155U ● DDR5 5600MHz SO-DIMM x2 slots (up to 96GB) (sold separately) ● LVDS x1, eDP x1, DP x1, HDMI x1 ● LAN x3, SATA 6Gb/s x1, 8-bit GPIO ● USB 3.2 Gen2 x2, USB 2.0 x4 ● M.2 2280 M-Key x1 (PCIe 4.0 [x4]/SATA), M.2 3052 B-Key x1, M.2 2230 E-Key x1 ● DC 9~36V input * Heat spreader and fan-equipped heat sink sold separately GENE-MTH6-FAN: Fan-equipped heat sink GENE-MTH6-HSP: Heat spreader * Memory, storage, and OS are sold separately.

Sep 25, 2025

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