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  5. Welding robot
  6. High-speed automatic correction of clamping force. Automation system for heavy grinding such as large beads.

High-speed automatic correction of clamping force. Automation system for heavy grinding such as large beads.

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FerRobotics

last updated:Aug 18, 2024

FerRobotics Compliant Robot Technology GmbH 日本リモートオフィス
FerRobotics Compliant Robot Technology GmbH 日本リモートオフィス
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Equipping industrial robots with human sensitivity to achieve high-quality, fully automated processes for removing weld marks, grinding tasks, and deburring. Dramatically improving the processing of large and hard materials.

Seeing is believing! Please take a look at the application example videos on our company website or YouTube (FerRobotics). This is a system package that automatically controls the contact force at high speed from any angle for processing complex shapes, integrating our unique technology, Active Compliant Technology (ACT), with an angle grinder optimized for robotic use. The AAK600 series is a package developed for large workpieces, allowing individual control of all parameters such as rotational speed, contact force, and feed rate, enabling the automation of grinding processes in manufacturing environments and ensuring the highest process quality. The grinder is designed for industrial use, highly durable, and capable of operating 24/7 with double the output of standard devices. Benefits: - Complete automation of grinding and deburring processes. - Avoidance of risks associated with hazardous manual work through automation. - Reduction of factory shutdown risks due to unforeseen circumstances caused by the COVID-19 pandemic. Maximum contact force: 500N Maximum rotational speed: 8500rpm Maximum motor output (S2): 5900W Compatible with a wide range of materials for surface finishing, including iron, aluminum, titanium, magnesium, carbon, resin, wood, ceramics, and stone.

    Welding robot
AAK601.jpg

High-speed automatic correction of clamping force. Automation system for heavy grinding such as large beads.

AAK601.jpg
AAK601.jpg
  • Related Link - https://www.ferrobotics-japanoffice.com/

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basic information

The Japanese version of the product information will be uploaded sequentially, but if you contact us, we will respond individually. We have many example videos available on our website and YouTube, so please take a look. You can search for FerRobotics. We support almost all industrial robot and collaborative robot brands. Automation of 3D Jobs (Dirty, Dangerous, Demanding work) is possible.

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Applications/Examples of results

FerRobotics Compliant Robot Technology GmbH has developed an end effector using ACT (Active Compliant Technology) that enables industrial robots to possess human-like tactile sensitivity in all surface treatment processes, such as polishing and grinding. This technology allows for the control of pressing force at any angle, ensuring stable, high-quality finishes even with complex shapes and dimensional intersections, operating continuously for 24 hours. It is suitable for a wide range of materials, including iron, aluminum, titanium, magnesium, carbon, resin, wood, ceramics, stone, glass, and even coconut fiber, without being picky about the processing materials. From large-scale to small-scale processing, you can choose the appropriate product from a rich lineup according to your application and shape, including small and complex shapes. In addition to polishing and grinding tasks, it contributes to processes that give robots the tactile sensitivity of human workers, such as handling, assembly, bonding, and inspection.

Detailed information

  • FerRobotics製品写真.jpg

    We provide the best solutions for robotic polishing and grinding that equip industrial robots with tactile sensing using our patented Active Compliant Technology (ACT), enabling greater flexibility, reliability, and profitability in manufacturing environments than ever before. The ACT optimized for robots automatically measures the required pressing force, instantly compensates for complex surface shapes, and allows for consistent processing with a constant pressing force. It can also respond to sudden opposing forces, such as when the target workpiece moves. As a standard tool and as a custom package product for special requirements, ACT clearly contributes to efficiency improvements in production processes that have not been automated until now. By confirming the performance of our ACT solutions, you will immediately feel the results. It brings overwhelming effectiveness to automated polishing and grinding (polishing, sanding, grinding, deburring, buffing, mirror finishing, etc.).

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End effector AAK600 series for regrinding applications. It performs high-speed automatic correction control of pressing force, enabling short cycle times and high-quality finishing grinding.

End effector AAK600 series for regrinding applications. It performs high-speed automatic correction control of pressing force, enabling short cycle times and high-quality finishing grinding.

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AAK501 Single Action Thunder Package (Standard) - High-speed autonomous control of pressing force and gravity compensation significantly improves processing speed.

AAK501 Single Action Thunder Package (Standard) - High-speed autonomous control of pressing force and gravity compensation significantly improves processing speed.

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News about this product(5)

Automation of heavy grinding, such as hard weld bead removal!! Giving industrial robots human sensitivity to remove weld beads, achieving complete automation of grinding tasks. Automating the processing of large workpieces and hard materials to improve management challenges!

  • Product news

FerRobotics' Active Compliant Technology automatically corrects the "difference" in contact pressure (force) generated during polishing and grinding processes, which require skilled techniques, at high speed. This technology allows for consistent polishing/grinding at the set contact force, unaffected by variations in processing speed or gravitational load differences due to angles. With the end effector (ACF) utilizing ACT technology, it instantly and automatically compensates for changes in dimensional tolerances, curved shapes, and non-flat surfaces by rapidly adjusting the stroke. This ensures that contact with the workpiece is maintained at the set force. This technology increases the speed of the device or robot's trajectory, thereby enhancing processing speed and improving cycle times. Additionally, in robotic polishing and grinding, the ACF controls the contact pressure through the expansion and contraction of its stroke, eliminating the need to move the heavy robot arm for corrections, which further assists in improving processing speed. Furthermore, it automatically compensates for tool load variations caused by gravity changes due to the robot's angle, maintaining a consistent contact pressure from any angle and enabling a finish without processing inconsistencies.

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The best solution for robot polishing.

Automation of regrinding!! By giving industrial robots human sensitivity, we achieve complete automation of tasks such as weld mark removal, grinding work, and deburring. Automating the processing of large workpieces and hard materials improves management challenges!

  • Product news

FerRobotics' Active Compliant Technology automatically corrects the "difference" in contact pressure (force) that occurs during polishing and grinding processes, which require skilled techniques, at high speed. This technology allows for consistent polishing/grinding at the set contact force, unaffected by variations in processing speed or gravitational load differences due to angles. With the end effector (ACF) utilizing ACT technology, it instantly adjusts to changes in the dimensional tolerances, curved shapes, and non-flat surfaces of the workpiece by rapidly and automatically correcting the stroke's extension and contraction, maintaining contact with the workpiece at the set force. This technology can increase the speed of the device or robot's trajectory, thereby enhancing processing speed and improving cycle times. Additionally, in robotic polishing and grinding, the ACF controls the contact pressure through the extension and contraction of its stroke, eliminating the need to move the heavy robotic arm itself for corrections, which further assists in improving the processing speed of robotic polishing. Furthermore, it automatically corrects the tool load affected by gravity changes due to the robot's angle, ensuring a consistent contact pressure from any angle and enabling a finish without processing inconsistencies.

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The best solution for robot polishing.

Imagine robot polishing that suits your company through FerRobotics' application example videos! We are uploading a wealth of robot polishing application example videos on the official FerRobotics YouTube channel. Solve management challenges with automatic polishing using high-speed automatic pressure correction!

  • Product news

FerRobotics' Active Compliant Technology automatically corrects the "difference" in contact pressure (force) that occurs during processing in polishing and grinding, which require skilled techniques, in relation to dimensional tolerances, curved shapes, and non-flat surfaces of the workpiece, at high speed. It also automatically compensates for gravitational loads, allowing for consistent polishing/grinding with a set contact force. End effectors equipped with this technology solve management challenges. This technology can increase the speed of devices and robots, thereby improving processing speed and cycle time. Additionally, in robotic polishing and grinding, the ability to control contact pressure through the expansion and contraction of the ACF itself means that there is no need to move the heavy robot arm for corrections, which further assists in improving the processing speed of robotic polishing. Furthermore, it automatically compensates for tool loads affected by gravity, which changes with the angle of the robot, ensuring a consistent contact pressure from any angle and enabling a finish without processing inconsistencies. Seeing is believing! Please check our website or YouTube (FerRobotics) for application example videos.

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Robot polishing for weld bead removal

Robotizing the removal of welding beads. FerRobotics' autonomous force control end effector achieves reduced cycle times and high-quality finishes in robotic polishing. Available for heavy grinding, standard grinding, and small part grinding.

  • Product news

In the removal of welding beads that requires skilled techniques, FerRobotics' ACT technology performs high-speed automatic correction control of the "difference" in contact pressure (force) generated during processing, allowing for consistent polishing/grinding with the set pressing force. With the end effector (ACF) utilizing this ACT technology, it instantly adjusts to changes in the dimensional tolerances, curved shapes, and non-flat surfaces of the workpiece by rapidly and automatically correcting the stroke's extension and contraction, maintaining contact with the workpiece at the set force. This technology can increase the speed of the device or robot's trajectory, thereby enhancing processing speed and improving cycle time. Additionally, in robotic polishing and grinding, the ACF controls the pressing pressure through the extension and contraction of its stroke, eliminating the need to move the heavy robot arm for corrections, which further assists in improving the processing speed of robotic polishing. Furthermore, it automatically corrects the tool load affected by gravity, which varies with the robot's angle, ensuring a consistent pressing force from any angle and enabling a finish without processing inconsistencies.

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FerRobotics

FerRobotics Compliant Robot Technology GmbH 日本リモートオフィス

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FerRobotics Compliant Robot Technology is a technology development company based in Austria. As a global leader in the development and sales of units that give robots flexibility and sensory capabilities, we provide our customers and business partners around the world with the highest quality experiences and have earned their strong trust. Our patented Active Compliant Technology (ACT) can give robots a "perfect sense," making it applicable to most surface processing tasks and delicate handling operations that require precise contact. We offer solutions that enable the automation of tasks that have previously been impossible to automate in various industries, including automotive, aerospace, rail, and many others. We are a company that continually pursues and strives for "perfection" to deliver solutions that achieve the highest quality standards and improve reliability. Thanks to our experience and advanced expertise, we have gained high trust from users worldwide. We have many application example videos available on YouTube. We hope that by searching for FerRobotics, you can envision solutions to your company's challenges.

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