It is possible to laminate carpet fabric and non-woven fabric with PVC to create a composite material with excellent soundproofing properties.
■Soundproof flooring material (carpet fabric + PVC (polyvinyl chloride) + non-woven fabric) - Laminating carpet fabric and non-woven fabric with PVC to form a composite material with excellent soundproofing properties. - Achieves lightweight floor impact sound LL35, with impact absorption performance (G value) of approximately 80. - Width of 2m, total thickness of 18mm (PVC thickness of 4mm). - Track record: soundproof flooring material for collective housing, apartments, etc. (dramatically reduces children's footsteps and living sounds). ■ Capable of manufacturing wide and long PVC (polyvinyl chloride) composite materials (e.g., composite material roll of 2m width × 30m). ■ Line SP: capable of producing up to 8m/min (16 square meters/min). ■ Laminating gel-like PVC (polyvinyl chloride) and composite materials, and forming the composite material by gelating PVC in a drying oven. PVC can be applied up to approximately 6kg/square meter. ■ Flame retardant, water-repellent, and antibacterial functions can be added upon request. ■ Composite materials can be combined with any materials that can be rolled, such as non-woven fabric, fabric, paper, metal foil, and resin sheets. ■ Composite materials can be sourced from both domestic and overseas manufacturers. ■ From design to prototyping and mass production, we provide consistent support at a single domestic location certified with ISO 9001 and 14001. For inquiries regarding specifications, prototyping, or requests for quotes, please feel free to contact us!
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Main Equipment ■ General-purpose weaving machines (tufting machines) ■ High-end weaving machines available only from certain overseas manufacturer brands ■ Carpet printing machines capable of printing high-precision patterns in multiple colors (76.2 dpi) ■ Carpet processing equipment (tiles, rolls, mats, artificial turf, etc.) ■ Resin molding/lamination (latex, urethane, hot melt, laminate, PVC, etc.) We have a system in place to realize all of your ideas regarding carpets. We can accommodate small sample requests and provide explanations in person or via the web, so please feel free to contact us.
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Applications/Examples of results
Achievements ■ Mats, rugs, and carpets for private homes (single-family homes, apartments, etc.) ■ Hotels, inns, offices, movie theaters, malls, hospitals, universities, city halls, etc. (roll carpets, tile carpets) ■ Optional mats for automobiles ■ Fire-resistant carpets for railways and aircraft ■ Soundproof carpets, soundproof tiles, soundproof mats ■ Dust control mats ■ Artificial turf (soccer fields, tennis courts, playgrounds, etc.) ■ Civil engineering, construction, and industrial materials, etc.
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Our company manufactures and sells a wide range of composite sheets, including carpets, artificial turf, and construction and civil engineering materials. We have developed various composite sheets over many years and provide products to a variety of industries such as interior design, sports, automotive, aerospace, railways, household goods, construction, and civil engineering. If you are interested, please feel free to contact us. 〇Features - Capable of manufacturing wide and long composite sheets - Flexible and prompt customer response through consistent production at a single domestic location - Ability to establish a flexible quality system in accordance with ISO9001, JIS certification, and customer requirements - Handling various materials such as olefin, polyester, nylon, acrylic, urethane, glass, rubber, and PVC - Usable with any material that can be rolled, including fabrics, non-woven fabrics, resin sheets, paper, metal foils, and fiberglass - Procurement from overseas is also possible - Various functions such as flame retardant, stain resistance, water repellency, and antibacterial properties can be added 〇Flow from Development to Production 1. Specification discussion 2. Small-scale prototype at the lab level → expanded actual machine prototype 3. Finalization of specifications 4. Mass production and after-sales support