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  6. An end effector that realizes the robotization of the artisan skills required for surface polishing.

An end effector that realizes the robotization of the artisan skills required for surface polishing.

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FerRobotics ACF, AOK, AAK, ASK, ACF-K, ABG

last updated:Aug 18, 2024

FerRobotics Compliant Robot Technology GmbH 日本リモートオフィス
FerRobotics Compliant Robot Technology GmbH 日本リモートオフィス
  • Official site

Robot polishing of turbine blades and other curved surfaces requiring specialized techniques is possible with high-speed automatic pressure correction control. Gravity compensation is also implemented to reduce teaching effort.

FerRobotics' Active Compliant Technology automatically corrects the "difference" in contact pressure (force) that occurs during polishing and grinding processes, which require skilled techniques, at high speed. This technology allows for consistent polishing/grinding at the set contact force, unaffected by variations in processing speed or gravitational load differences due to angles. Using an end effector (ACF) equipped with ACT technology, it instantly adjusts to changes in the dimensional tolerances, curved shapes, and non-planar surfaces of the workpiece by rapidly and automatically correcting the stroke's extension and contraction, maintaining contact with the workpiece at the set force. This technology can increase the speed of the device or robot's trajectory, thereby enhancing processing speed and improving cycle times. Additionally, in robotic polishing and grinding, the ACF controls the contact pressure through the extension and contraction of its stroke, eliminating the need to move the heavy robot arm for corrections, which further assists in improving the processing speed of robotic polishing. Furthermore, it automatically corrects tool load variations caused by gravity changes due to the robot's angle, ensuring a consistent contact pressure from any angle and enabling a finish without processing inconsistencies.

    Articulated RobotWelding robot
ACF-K-Dyn-5477100

An end effector that realizes the robotization of the artisan skills required for surface polishing.

ACF-K-Dyn-5477100 (1).jpg
ACF-K-Dyn-5477100 (1).jpg
  • Related Link - https://www.ferrobotics-japanoffice.com/

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basic information

Example usage videos are available on the official FerRovotics YouTube channel. Search for "FerRobotics"!! ◆Challenges addressed through automation of polishing and grinding using our technology - Reduction of labor costs and creation of profits through automation - Increased work speed and improved cycle time - Ability to reproduce high-quality finishes without individual variation - Mitigation of the risk of inheriting skilled worker issues - Relief from the "three K" jobs for workers - Consistent work with high reproducibility available 24/7, 365 days a year - Cost reduction possible by minimizing the consumption of consumables through consistent pressure during processing

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Applications/Examples of results

Automotive, aerospace, railway, sanitary products, grinding and polishing processes in steel mills (Example application videos are available on the official YouTube channel. By FerRobotics.) Examples: Removal of weld beads, removal of welding spatter, sanding before painting, polishing of turbine blades, sanding and polishing of sanitary ceramic products, deburring of cast parts, polishing of wind turbine blades, polishing of acrylic glass, and various types of buff polishing and mirror polishing. ◆ Polishing Processes - Grinding after laser brazing of roof joints on automotive bodies - Removal of welding spatter, soot removal, sanding, and brushing at door entry points - Repair polishing - Sanding before painting - Polishing - Deburring and polishing of cast, metal, and resin parts, etc.

Detailed information

  • AAK_application

    We provide the best solutions for robotic polishing and robotic grinding that equip industrial robots with a sense of touch using our patented technology, Active Compliant Technology (ACT), enabling greater flexibility, reliability, and profitability in manufacturing environments than ever before. The ACT, optimized for robots, automatically measures the required pressing force, instantly compensates for complex surface shapes, and allows for consistent processing with a constant pressing force. It also responds to sudden opposing forces, such as when the target workpiece moves. As a standard tool and as a custom package product tailored to special requirements, ACT clearly contributes to efficiency improvements in production processes that have previously been impossible to automate. By confirming the performance of our ACT solutions, you will immediately feel the results. It brings overwhelming effectiveness to automated polishing and grinding (polishing, sanding, grinding, deburring, buffing, mirror finishing, etc.).

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End effector AAK600 series for regrinding applications. It performs high-speed automatic correction control of pressing force, enabling short cycle times and high-quality finishing grinding.

End effector AAK600 series for regrinding applications. It performs high-speed automatic correction control of pressing force, enabling short cycle times and high-quality finishing grinding.

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ACF Series

ACF Series

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ACF-K

ACF-K

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AAK/201

AAK/201

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AAK501 Single Action Thunder Package (Standard) - High-speed autonomous control of pressing force and gravity compensation significantly improves processing speed.

AAK501 Single Action Thunder Package (Standard) - High-speed autonomous control of pressing force and gravity compensation significantly improves processing speed.

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News about this product(4)

【FerRobotics】Exhibiting at the 2023 International Robot Exhibition! Displaying multiple types of robotic systems for polishing automation solutions! Achieving the automation of skilled tasks in polishing and grinding, which were previously considered impossible, while shortening cycle times and ensuring high-quality finishes.

  • Seminar・Event

Our unique technology (Autonomous Contact Force Correction Technology (ACT)) enables end effectors to automate skilled tasks such as polishing and grinding, which were previously deemed impossible, while achieving shorter cycle times and high-quality finishes. In response to variations in workpiece dimensions and other changes in the processing target, it autonomously corrects the contact force instantaneously, ensuring uniform processing with consistent contact force. Gravity compensation is also performed autonomously, applying uniform contact force regardless of angle, and maintaining consistent finishing quality even for workpieces with R shapes through simple settings. Additionally, due to the high correction speed, even when increasing the robot's trajectory speed, the contact force can be kept constant during processing, achieving reduced cycle times. 2023 International Robot Exhibition Venue: Tokyo Big Sight Dates: November 29 (Wed) - December 2 (Sat), 2023 Booth: W3-36 You can experience cutting-edge technology from around the world up close.

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Robot polishing for weld bead removal.

An end effector that realizes the automation of curved surface polishing, which is a skilled artisan technique! Robot polishing of curved surfaces, such as turbine blades that require specialized skills, is possible with high-speed automatic pressure correction control. Gravity compensation is also implemented to reduce teaching effort!

  • Product news

FerRobotics' Active Compliant Technology automatically corrects the "difference" in contact pressure (force) that occurs during polishing and grinding processes, which require skilled techniques, at high speed. This technology allows for consistent polishing/grinding at the set contact force, unaffected by variations in processing speed or gravitational load differences due to angles. With the end effector (ACF) utilizing ACT technology, it instantly adjusts to changes in dimensional tolerances, curved shapes, and non-flat surfaces through rapid automatic correction of stroke extension and contraction, maintaining contact with the workpiece at the set force. This technology enables an increase in the speed of the device or robot's trajectory, thereby enhancing processing speed and improving cycle time. Additionally, in robotic polishing and grinding, the ACF controls the contact pressure through the extension and contraction of its stroke, eliminating the need to move the heavy robotic arm for corrections, which further assists in improving processing speed. Furthermore, it automatically corrects tool load variations caused by gravity changes due to the robot's angle, ensuring a consistent contact pressure from any angle and allowing for a finish without processing inconsistencies.

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Skilled work is being automated!

An end effector that realizes the robotic automation of ultra-skilled curved surface polishing! Robot polishing of curved surfaces, such as turbine blades that require specialized techniques, is made possible with high-speed automatic force correction control. Gravity compensation is also implemented to reduce teaching effort!

  • Product news

FerRobotics' Active Compliant Technology automatically corrects the "difference" in contact pressure (force) that occurs during polishing and grinding processes, which require skilled techniques, at high speed. This technology allows for consistent polishing/grinding at the set contact force, unaffected by variations in processing speed or gravitational load differences due to angles. With the end effector (ACF) utilizing ACT technology, it instantly adjusts to changes in dimensional tolerances, curved shapes, and non-flat surfaces through rapid automatic correction of stroke extension and contraction, maintaining contact with the workpiece at the set force. This technology can increase the speed of the device or robot's trajectory, thereby enhancing processing speed and improving cycle times. Additionally, in robotic polishing and grinding, the ACF controls the contact pressure through the extension and contraction of its stroke, eliminating the need to move the heavy robot arm for corrections, which further assists in improving processing speed. Furthermore, since it automatically corrects tool load variations caused by gravity changes due to the robot's angle, it consistently maintains uniform contact pressure from any angle, enabling a finish without processing inconsistencies.

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The best solution for robot polishing.

An end effector that realizes the robotization of curved surface polishing, which is a skilled craft! Robot polishing of curved surfaces, such as turbine blades that require specialized techniques, is made possible with high-speed automatic force correction control. Gravity compensation is also implemented to reduce teaching effort!

  • Product news

FerRobotics' Active Compliant Technology automatically corrects the "difference" in contact pressure (force) that occurs during polishing and grinding processes, which require skilled techniques, at high speed. This technology allows for consistent polishing/grinding at the set contact force, unaffected by variations in processing speed or gravitational load differences due to angles. With the end effector (ACF) using ACT technology, it quickly and automatically adjusts to changes in dimensional tolerances, curved shapes, and non-flat surfaces by rapidly extending and contracting the stroke, maintaining constant contact with the workpiece at the set force. This technology can increase the speed of the device or robot's trajectory, thereby enhancing processing speed and improving cycle times. Additionally, in robotic polishing and grinding, the ACF controls the contact pressure through the extension and contraction of its stroke, eliminating the need to move the heavy robot arm for corrections, which further assists in improving the processing speed of robotic polishing. Furthermore, it automatically corrects tool load changes due to gravity based on the robot's angle, ensuring consistent contact pressure from any angle and enabling a finish without processing inconsistencies.

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FerRobotics

FerRobotics Compliant Robot Technology GmbH 日本リモートオフィス

robot

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FerRobotics Compliant Robot Technology is a technology development company based in Austria. As a global leader in the development and sales of units that give robots flexibility and sensory capabilities, we provide our customers and business partners around the world with the highest quality experiences and have earned their strong trust. Our patented Active Compliant Technology (ACT) can give robots a "perfect sense," making it applicable to most surface processing tasks and delicate handling operations that require precise contact. We offer solutions that enable the automation of tasks that have previously been impossible to automate in various industries, including automotive, aerospace, rail, and many others. We are a company that continually pursues and strives for "perfection" to deliver solutions that achieve the highest quality standards and improve reliability. Thanks to our experience and advanced expertise, we have gained high trust from users worldwide. We have many application example videos available on YouTube. We hope that by searching for FerRobotics, you can envision solutions to your company's challenges.

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  • Industrial Robots
  • Welding robot
  • Articulated Robot
          

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