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  3. FerRobotics Compliant Robot Technology GmbH 日本リモートオフィス
  4. 【FerRobotics】Exhibiting at the 2023 International Robot Exhibition! Displaying multiple types of robotic systems for polishing automation solutions! Achieving the automation of skilled tasks in polishing and grinding, which were previously considered impossible, while shortening cycle times and ensuring high-quality finishes.
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  • Oct 28, 2023
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Oct 28, 2023

【FerRobotics】Exhibiting at the 2023 International Robot Exhibition! Displaying multiple types of robotic systems for polishing automation solutions! Achieving the automation of skilled tasks in polishing and grinding, which were previously considered impossible, while shortening cycle times and ensuring high-quality finishes.

FerRobotics Compliant Robot Technology GmbH FerRobotics Compliant Robot Technology GmbH 日本リモートオフィス
Our unique technology (Autonomous Contact Force Correction Technology (ACT)) enables end effectors to automate skilled tasks such as polishing and grinding, which were previously deemed impossible, while achieving shorter cycle times and high-quality finishes. In response to variations in workpiece dimensions and other changes in the processing target, it autonomously corrects the contact force instantaneously, ensuring uniform processing with consistent contact force. Gravity compensation is also performed autonomously, applying uniform contact force regardless of angle, and maintaining consistent finishing quality even for workpieces with R shapes through simple settings. Additionally, due to the high correction speed, even when increasing the robot's trajectory speed, the contact force can be kept constant during processing, achieving reduced cycle times. 2023 International Robot Exhibition Venue: Tokyo Big Sight Dates: November 29 (Wed) - December 2 (Sat), 2023 Booth: W3-36 You can experience cutting-edge technology from around the world up close.
Date and time Wednesday, Nov 29, 2023 ~ Saturday, Dec 02, 2023
09:00 AM ~ 05:00 PM
Capital Venue: Tokyo Big Sight Dates: November 29, 2023 (Wednesday) to December 2, 2023 (Saturday) Booth: W3-36
Entry fee Free Pre-registration
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A game changer in robot polishing! Use case examples on YouTube!

Dramatic improvement in cycle time. Solutions to the hiring issues of skilled workers and 3K workers. Reduction in costs of consumables and abrasives. Automation of polishing with high-speed autonomous correction control of contact force!

FerRobotics' Active Compliant Technology automatically corrects the "difference" in contact pressure (force) generated during polishing and grinding processes, which require skilled techniques, at high speed. This technology allows for consistent polishing/grinding at the set contact force, unaffected by variations in processing speed or gravitational load differences due to angles. With the end effector (ACF) utilizing ACT technology, it instantly adjusts to changes in the dimensional tolerances, curved shapes, and non-flat surfaces of the workpiece through rapid automatic correction of stroke extension and contraction, maintaining contact with the workpiece at the set force. This technology can increase the speed of the device or robot's trajectory, thereby enhancing processing speed and improving cycle times. Additionally, in robotic polishing and grinding, the ACF controls the contact pressure through the extension and contraction of its stroke, eliminating the need to move the heavy robot arm for corrections, which further assists in improving processing speed. Moreover, it automatically corrects tool load variations caused by gravity changes due to the robot's angle, ensuring a consistent contact pressure from any angle and enabling a finish without processing inconsistencies.

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Complete automation of polishing work with pressing force self-regulation high-speed correction + auto tool changer.

Weld bead removal and complete automation from rough cutting to finishing polishing can be achieved with a single machine. With the integration of a tool exchange system and high-speed autonomous pressure correction technology, full automation is possible!

Equipped with an auto tool changer function, the pressing force high-speed autonomous correction technology achieves a reduction in cycle time for skilled labor and complete automation of high-quality finishing. Using ACT technology, the end effector autonomously corrects the force applied to the workpiece in response to variations in dimensions and warping by instantaneously adjusting the stroke extension and contraction, maintaining contact with the set force. Additionally, gravity compensation is autonomously performed, ensuring a consistent pressing force from any angle, and allowing for easy settings to maintain finishing quality on R-shaped workpieces. This technology enables the robot to maintain a constant contact force even when increasing the trajectory speed, improving cycle time and achieving high-quality finishing with high repeatability. Furthermore, automation allows for increased pressing force and reduces the frequency of changing abrasive grits by maintaining a consistent force, significantly contributing to the extension of abrasive lifespan and reduction of running costs. The tools include holders compatible with almost all types of grinding, from grinders to double-action sanders and brushing. The motor speed can be controlled in 10 rpm increments, broadening the scope of automation in grinding operations. Additionally, it is compatible with an auto paper changer.

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There are successful examples of a fully automated system that integrates everything from welding to finishing polishing.

Successful case studies of system implementation support the decision to adopt! Business improvement with a fully robotic system recognized by world-class companies, from welding to finishing polishing!

First, please watch the video. FerRobotics' Active Compliant Technology automatically corrects the "difference" in contact pressure (force) that occurs during polishing and grinding processes, which require skilled techniques, at high speed. This technology allows for consistent polishing and grinding at the set contact force, unaffected by variations in processing speed or gravitational load differences due to angles. With the end effector (ACF) utilizing ACT technology, it maintains constant contact with the workpiece at the set force by instantly adjusting the stroke length in response to dimensional tolerances, curved shapes, and non-planar variations of the workpiece. This technology can increase the speed of the device or robot's trajectory, thereby enhancing processing speed and improving cycle times. Additionally, in robotic polishing and grinding, the ACF controls the contact pressure through the stroke adjustments, eliminating the need to move the heavy robot arm for corrections, which further assists in improving processing speed. Furthermore, it automatically corrects tool load variations caused by gravitational changes due to the robot's angle, ensuring consistent contact pressure from any angle and enabling a finish without processing inconsistencies.

  • Welding robot

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High-speed robotic masking of curved shapes has become possible.

Automation of labor-intensive R-shaped and complex-shaped masking tasks without wrinkles or bubbles. Enabling automation of processes that were previously impossible to automate with high-speed operations.

This product enables the automation of masking and taping tasks that were previously impossible. FerRobotics' Active Compliant Technology (ACT) automatically corrects the "difference" in contact pressure (force) at high speed, allowing it to maintain constant contact with the target object at the set pressing force, regardless of variations in processing speed or gravitational load differences due to angles. With the end effector (ATK) utilizing this technology, taping and masking tasks can be finished with the highest quality, free of wrinkles and bubbles. It also allows for increased robot speed, enhancing work speed and improving cycle time. The tool load caused by gravity, which changes with the robot's angle, is automatically corrected, ensuring a consistent pressing pressure from any angle, enabling high-quality taping with high repeatability even on R-shaped and complex geometries.

  • Articulated Robot

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Achieving automation for the removal and polishing of spatter after spot welding of automotive white bodies.

Certificate of performance improvement in the automotive industry. Fully automated polishing system for spot weld spatter removal on white bodies. Autonomous correction control of contact force.

ASK Brushing Kit. The main use is for removing welding spatter, brush polishing, and cleaning in the automotive industry. ASK301, 401 Ideal finish for body-in-white and sheet metal. Seeing is believing! Please check our website or YouTube (FerRobotics) for application example videos. Spot and laser welding leave spatter and soot on the workpiece, but with the brushing operation controlled by ASK's contact force, brushing can be done while maintaining the electrodeposition coating. The quality of brushing before painting is a necessary condition for optimizing the painting process of the final product, so complete automation with ASK allows for the best finish without the need for post-processing. ■ Benefits: - High-speed autonomous correction control of pressing force increases the robot's trajectory speed, resulting in dramatic improvements in productivity and cycle time for polishing and brushing. - High-level finish quality can be achieved repeatedly 24/7. - Reduced consumption of consumables leads to cost savings. - Avoids the risk of vibration-related issues through automation. - High ROI (Return on Investment) allows for early recovery of capital investment.

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A must-see for those who have failed in automated polishing in the past! Robotic polishing with high-speed autonomous correction technology for pressing force.

High-speed autonomous correction of contact force increases the robot's trajectory speed, while autonomous correction of gravitational load controls the pressing force at high speed without being affected by gravitational load, significantly reducing teaching effort!

FerRobotics' Active Compliant Technology automatically corrects the "difference" in contact pressure (force) that occurs during polishing and grinding processes, which require skilled techniques, at high speed. This technology allows for consistent polishing/grinding at the set contact force, unaffected by variations in processing speed or gravitational load differences due to angles. With the end effector (ACF) utilizing ACT technology, it quickly and automatically compensates for changes in dimensional tolerances, curved shapes, and non-flat surfaces by instantly adjusting the stroke, maintaining contact with the workpiece at the set force. This technology can increase the speed of the device or robot's trajectory, thereby enhancing processing speed and improving cycle time. Additionally, in robotic polishing and grinding, the ACF controls the contact pressure through the expansion and contraction of its stroke, eliminating the need to move the heavy robot arm for corrections, which further assists in improving processing speed. Furthermore, it automatically compensates for tool load variations caused by gravity changes due to the robot's angle, ensuring a consistent contact pressure from any angle and enabling a finish without processing inconsistencies.

  • Articulated Robot

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An end effector that realizes the robotization of the artisan skills required for surface polishing.

Robot polishing of turbine blades and other curved surfaces requiring specialized techniques is possible with high-speed automatic pressure correction control. Gravity compensation is also implemented to reduce teaching effort.

FerRobotics' Active Compliant Technology automatically corrects the "difference" in contact pressure (force) that occurs during polishing and grinding processes, which require skilled techniques, at high speed. This technology allows for consistent polishing/grinding at the set contact force, unaffected by variations in processing speed or gravitational load differences due to angles. Using an end effector (ACF) equipped with ACT technology, it instantly adjusts to changes in the dimensional tolerances, curved shapes, and non-planar surfaces of the workpiece by rapidly and automatically correcting the stroke's extension and contraction, maintaining contact with the workpiece at the set force. This technology can increase the speed of the device or robot's trajectory, thereby enhancing processing speed and improving cycle times. Additionally, in robotic polishing and grinding, the ACF controls the contact pressure through the extension and contraction of its stroke, eliminating the need to move the heavy robot arm for corrections, which further assists in improving the processing speed of robotic polishing. Furthermore, it automatically corrects tool load variations caused by gravity changes due to the robot's angle, ensuring a consistent contact pressure from any angle and enabling a finish without processing inconsistencies.

  • Articulated Robot
  • Welding robot

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Exhibition Information : 28th INTERPHEX Week Tokyo

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