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  5. Welding robot
  6. Achieving automation for the removal and polishing of spatter after spot welding of automotive white bodies.

Achieving automation for the removal and polishing of spatter after spot welding of automotive white bodies.

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FerRobotics

last updated:Aug 18, 2024

FerRobotics Compliant Robot Technology GmbH 日本リモートオフィス
FerRobotics Compliant Robot Technology GmbH 日本リモートオフィス
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Certificate of performance improvement in the automotive industry. Fully automated polishing system for spot weld spatter removal on white bodies. Autonomous correction control of contact force.

ASK Brushing Kit. The main use is for removing welding spatter, brush polishing, and cleaning in the automotive industry. ASK301, 401 Ideal finish for body-in-white and sheet metal. Seeing is believing! Please check our website or YouTube (FerRobotics) for application example videos. Spot and laser welding leave spatter and soot on the workpiece, but with the brushing operation controlled by ASK's contact force, brushing can be done while maintaining the electrodeposition coating. The quality of brushing before painting is a necessary condition for optimizing the painting process of the final product, so complete automation with ASK allows for the best finish without the need for post-processing. ■ Benefits: - High-speed autonomous correction control of pressing force increases the robot's trajectory speed, resulting in dramatic improvements in productivity and cycle time for polishing and brushing. - High-level finish quality can be achieved repeatedly 24/7. - Reduced consumption of consumables leads to cost savings. - Avoids the risk of vibration-related issues through automation. - High ROI (Return on Investment) allows for early recovery of capital investment.

    Welding robot
ASK301,401.jpg

Achieving automation for the removal and polishing of spatter after spot welding of automotive white bodies.

ASK301,401.jpg
ASK301,401.jpg
  • Related Link - https://www.ferrobotics-japanoffice.com/

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basic information

We support surface finishing for a wide range of materials including iron, aluminum, titanium, magnesium, carbon, resin, wood, ceramics, coconut fiber, and more. We have many example videos of applications available on our website and YouTube, so please take a look. You can search for FerRobotics. Maximum pressing force (contact force) from 100N and up. Compatible with almost all industrial robot and collaborative robot brands.

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Applications/Examples of results

Automation of various manufacturing lines is possible not only for processes such as polishing, grinding, finishing, sanding, polishing, and deburring (burr removal) in the automotive industry, aerospace industry, shipping, railways, casting and forging, construction materials, infrastructure materials, containers, furniture, glass, interior design, wind power generation, and turbines, but also for handling, assembly, adhesion, and inspection processes.

Detailed information

  • FerRobotics製品写真.jpg

    We provide the best solutions for robotic polishing and grinding that equip industrial robots with tactile feedback using our patented Active Compliant Technology (ACT), enabling greater flexibility, reliability, and profitability in manufacturing environments. The ACT, optimized for robots, automatically measures the required pressing force, instantly compensates for complex surface shapes, and allows for consistent processing with a constant pressing force. It can also respond to sudden opposing forces, such as when the target workpiece moves. As a standard tool and as a custom package product tailored to special requirements, ACT clearly contributes to efficiency improvements in production processes that have previously been impossible to automate. By confirming the performance of our ACT solutions, you will immediately feel the results. It brings overwhelming effectiveness to automated polishing and grinding (such as polishing, sanding, grinding, deburring, buffing, and mirror finishing).

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Body-in-white brushing kit ASK401 series! Complete control of contact force with autonomous correction! A new standard for automotive production plants!

Body-in-white brushing kit ASK401 series! Complete control of contact force with autonomous correction! A new standard for automotive production plants!

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【FerRobotics】Exhibiting at the 2023 International Robot Exhibition! Displaying multiple types of robotic systems for polishing automation solutions! Achieving the automation of skilled tasks in polishing and grinding, which were previously considered impossible, while shortening cycle times and ensuring high-quality finishes.

  • Seminar・Event

Our unique technology (Autonomous Contact Force Correction Technology (ACT)) enables end effectors to automate skilled tasks such as polishing and grinding, which were previously deemed impossible, while achieving shorter cycle times and high-quality finishes. In response to variations in workpiece dimensions and other changes in the processing target, it autonomously corrects the contact force instantaneously, ensuring uniform processing with consistent contact force. Gravity compensation is also performed autonomously, applying uniform contact force regardless of angle, and maintaining consistent finishing quality even for workpieces with R shapes through simple settings. Additionally, due to the high correction speed, even when increasing the robot's trajectory speed, the contact force can be kept constant during processing, achieving reduced cycle times. 2023 International Robot Exhibition Venue: Tokyo Big Sight Dates: November 29 (Wed) - December 2 (Sat), 2023 Booth: W3-36 You can experience cutting-edge technology from around the world up close.

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FerRobotics

FerRobotics Compliant Robot Technology GmbH 日本リモートオフィス

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FerRobotics Compliant Robot Technology is a technology development company based in Austria. As a global leader in the development and sales of units that give robots flexibility and sensory capabilities, we provide our customers and business partners around the world with the highest quality experiences and have earned their strong trust. Our patented Active Compliant Technology (ACT) can give robots a "perfect sense," making it applicable to most surface processing tasks and delicate handling operations that require precise contact. We offer solutions that enable the automation of tasks that have previously been impossible to automate in various industries, including automotive, aerospace, rail, and many others. We are a company that continually pursues and strives for "perfection" to deliver solutions that achieve the highest quality standards and improve reliability. Thanks to our experience and advanced expertise, we have gained high trust from users worldwide. We have many application example videos available on YouTube. We hope that by searching for FerRobotics, you can envision solutions to your company's challenges.

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Related Products from FerRobotics Compliant Robot Technology GmbH

Non-planar/R-shaped small items are also robot polished. High-quality with fast automatic pressure adjustment.
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Non-planar/R-shaped small items are also robot polished. High-quality with fast automatic pressure adjustment.
High-speed automatic correction of pressing force. Correction of gravitational load as well. Robot polishing device for large areas.
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High-speed automatic correction of pressing force. Correction of gravitational load as well. Robot polishing device for large areas.
Cost reduction in the removal of spatter from automotive white bodies through brushing.
Manufacturing and processing machinery
Cost reduction in the removal of spatter from automotive white bodies through brushing.
Various robotic polishing processes such as pre-processing, buff polishing, and mirror polishing can be done by changing tools.
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Various robotic polishing processes such as pre-processing, buff polishing, and mirror polishing can be done by changing tools.
Improving painting quality through automatic polishing of deburring and surface preparation of automotive resin parts.
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Improving painting quality through automatic polishing of deburring and surface preparation of automotive resin parts.

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