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  6. Various robotic polishing processes such as pre-processing, buff polishing, and mirror polishing can be done by changing tools.

Various robotic polishing processes such as pre-processing, buff polishing, and mirror polishing can be done by changing tools.

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FerRobotics ACF-K

last updated:Aug 18, 2024

FerRobotics Compliant Robot Technology GmbH 日本リモートオフィス
FerRobotics Compliant Robot Technology GmbH 日本リモートオフィス
  • Official site

Freely automate various surface processing with a tool exchange system. A polishing automation tool that robotizes buff polishing, mirror polishing, etc. Instant automatic correction for processing with uniform force.

The ACF-K is a tool exchange unit that allows for easy attachment and detachment of hand tools such as angle grinders, belt sanders, orbital sanders, and die grinders. It enables simple automation with constant control of pressing force, contributing to your company's labor-saving efforts. FerRobotics' Active Compliant Technology automatically corrects the "difference" in contact pressure (force) that occurs during processing in grinding and polishing operations, which require skilled techniques, against dimensional tolerances, curved shapes, and non-flat surfaces at high speed. It also automatically corrects gravitational loads, allowing for grinding and polishing operations to be performed consistently at the set pressing force. This technology can increase the speed of the device or robot's trajectory, thereby enhancing processing speed and improving cycle time. Additionally, in robotic polishing and grinding, the ACF itself controls the pressing pressure through the expansion and contraction of its stroke, eliminating the need to move the heavy robot arm for corrections, which assists in improving the processing speed of robotic polishing. Furthermore, it automatically corrects tool loads due to gravity, which changes with the robot's angle, ensuring a consistent pressing force from any angle and enabling a finish without processing inconsistencies.

    Articulated Robot
FerRobotics_ACF-Kit_end_effector

Various robotic polishing processes such as pre-processing, buff polishing, and mirror polishing can be done by changing tools.

FerRobotics_ACF-Kit_end_effector (5).jpg
FerRobotics_ACF-Kit_end_effector (5).jpg
  • Related Link - https://www.ferrobotics-japanoffice.com/

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basic information

Usage example videos are available on the official FerRovotics channel on YouTube. Search for "FerRobotics"!! ◆Challenges addressed by automation of polishing and grinding using our technology - Reduction of labor costs and creation of profits through automation - Increased work speed and improved cycle time - Ability to reproduce high-quality finishes without individual variation - Mitigation of the risk of inheriting skilled worker knowledge - Relief from the 3K jobs for workers - Consistent and highly reproducible work possible 24 hours a day, 365 days a year - Cost reduction achievable by minimizing the consumption of consumables through consistent pressure during processing This is a UR+ product from Universal Robots.

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Applications/Examples of results

Automotive, aerospace, railway, sanitary products, grinding and polishing processes in steel mills (Example application videos available on the official YouTube channel. By FerRobotics.) Examples: Welding bead removal, welding spatter removal, sanding before painting, polishing turbine blades, sanding and polishing ceramic products such as sanitary items, deburring cast parts, polishing wind turbine blades, polishing acrylic glass, and various types of buff polishing and mirror polishing. ◆ Polishing Processes - Grinding after laser brazing of the roof joints of automotive bodies - Removal of welding spatter, soot removal, sanding, and brushing at the door entry area - Repair polishing - Sanding before painting - Polishing - Deburring and polishing of cast, metal, and resin parts, etc.

Detailed information

  • FerRobotics_ACF-Kit_end_effector

    We provide the best solutions for robotic polishing and robotic grinding that equip industrial robots with a sense of touch using our patented technology, Active Compliant Technology (ACT). This enables greater flexibility, reliability, and profitability in manufacturing environments. The ACT, optimized for robots, automatically measures the required pressing force and instantly compensates for complex surface shapes, allowing for consistent processing with a constant pressing force. It can also handle sudden opposing forces, such as when the target workpiece moves. As a standard tool and as a custom package product tailored to special requirements, ACT clearly contributes to efficiency improvements in production processes that have previously been impossible to automate. By confirming the performance of our ACT solution, you will immediately feel the results. It brings overwhelming effectiveness to automated polishing and grinding (such as polishing, sanding, grinding, deburring, buffing, and mirror finishing).

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ACF Series

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ACF-K

ACF-K

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The best solution for robot polishing.

Easy tool exchange enables various robotic polishing processes such as pre-processing, buff polishing, and mirror polishing! A polishing automation tool that realizes the automation and robotization of diverse surface finishing. Instant automatic correction allows for processing with uniform force.

  • Product news

The ACF-K is a tool exchange unit that allows for easy attachment and detachment of hand tools such as angle grinders, belt sanders, orbital sanders, and die grinders. It enables simple automation with constant control of pressing force, contributing to your company's labor-saving efforts. FerRobotics' Active Compliant Technology automatically corrects the "difference" in contact pressure (force) that occurs during processing in grinding and polishing operations, which require skilled techniques, against dimensional tolerances, curved shapes, and non-flat surfaces. It also automatically compensates for gravitational loads, allowing for consistent grinding/polishing at the set pressing force. This technology can increase the speed at which devices and robots move along their trajectories, thereby enhancing processing speed and improving cycle times. Additionally, in robotic polishing and grinding, the ACF itself controls the pressing pressure through the expansion and contraction of its stroke, eliminating the need to move the heavy robotic arm for corrections, which further assists in improving processing speed. Furthermore, it automatically compensates for tool loads due to gravity, which varies with the angle of the robot, ensuring a consistent pressing force from any angle and enabling a finish without processing inconsistencies.

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FerRobotics

FerRobotics Compliant Robot Technology GmbH 日本リモートオフィス

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FerRobotics Compliant Robot Technology is a technology development company based in Austria. As a global leader in the development and sales of units that give robots flexibility and sensory capabilities, we provide our customers and business partners around the world with the highest quality experiences and have earned their strong trust. Our patented Active Compliant Technology (ACT) can give robots a "perfect sense," making it applicable to most surface processing tasks and delicate handling operations that require precise contact. We offer solutions that enable the automation of tasks that have previously been impossible to automate in various industries, including automotive, aerospace, rail, and many others. We are a company that continually pursues and strives for "perfection" to deliver solutions that achieve the highest quality standards and improve reliability. Thanks to our experience and advanced expertise, we have gained high trust from users worldwide. We have many application example videos available on YouTube. We hope that by searching for FerRobotics, you can envision solutions to your company's challenges.

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Related Products from FerRobotics Compliant Robot Technology GmbH

Non-planar/R-shaped small items are also robot polished. High-quality with fast automatic pressure adjustment.
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High-speed automatic correction of pressing force. Correction of gravitational load as well. Robot polishing device for large areas.
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