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  5. Welding robot
  6. Cost reduction in the removal of spatter from automotive white bodies through brushing.

Cost reduction in the removal of spatter from automotive white bodies through brushing.

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FerRobotics

last updated:Aug 28, 2024

FerRobotics Compliant Robot Technology GmbH 日本リモートオフィス
FerRobotics Compliant Robot Technology GmbH 日本リモートオフィス
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Fully automatic spatter removal after spot welding. Surface brushing with complete contact force correction control allows for brush polishing while maintaining the electrodeposition coating.

The main application is brushing after welding of water channels for automobiles! Seeing is believing! Please check out our application example videos on our company website or YouTube (FerRobotics). Spot and laser welding leave spatter and soot on the workpiece, but brushing operations with fully controlled contact force by ASK allow for brushing while maintaining the electrodeposition coating. The quality of brushing before painting is a necessary condition for optimizing the painting process of the final product, so complete automation with ASK eliminates the need for post-processing and achieves the best finish. ■ Application examples: - Water channels - Door entries - Roofs - Hoods ■ Benefits: - Dramatically improved productivity and cycle time for polishing and brushing. - Avoidance of vibration-related risks through automation. - High ROI (return on investment), allowing for early recovery of capital investment. - Reduced risk of factory shutdowns due to unforeseen circumstances during the COVID-19 pandemic. We accommodate surface finishing for a wide range of materials including iron, aluminum, titanium, magnesium, carbon, resin, wood, ceramics, and coconut fiber.

    Welding robot
ASK501.jpg

Cost reduction in the removal of spatter from automotive white bodies through brushing.

ASK501.jpg
ASK501.jpg
  • Related Link - https://www.ferrobotics.com/en/

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basic information

We have many example usage videos available on our website and YouTube, so please take a look. You can search for FerRobotics. Maximum pressing force (contact force) 100N~ Compatible with almost all industrial robot and collaborative robot brands.

Price information

Please contact us.

Delivery Time

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Applications/Examples of results

Automation of diverse manufacturing lines is possible not only for processes such as polishing, grinding, finishing, sanding, polishing, and deburring (burr removal) in the automotive industry, aerospace industry, shipping, railways, casting and forging, construction materials, infrastructure materials, containers, furniture, glass, interiors, wind power generation, and turbines, but also for handling, assembly, adhesion, and inspection processes.

Detailed information

  • FerRobotics製品写真.jpg

    We provide the best solutions for robotic polishing and robotic grinding, equipping industrial robots with a sense of touch using our patented Active Compliant Technology (ACT), enabling greater flexibility, reliability, and profitability in manufacturing environments than ever before. The ACT optimized for robots automatically measures the required pressing force, instantly compensates for complex surface shapes, and allows for processing with a consistent pressing force. It can also respond to sudden opposing forces, such as when the target workpiece moves. As a standard tool and as a custom package product to meet special requirements, ACT clearly contributes to efficiency improvements in production processes that have previously been impossible to automate. By confirming the performance of our ACT solutions, you will immediately feel the results. It brings overwhelming effectiveness to automated polishing and grinding (polishing, sanding, grinding, deburring, buffing, mirror finishing, etc.).

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Body-in-white brushing kit ASK401 series! Complete control of contact force with autonomous correction! A new standard for automotive production plants!

Body-in-white brushing kit ASK401 series! Complete control of contact force with autonomous correction! A new standard for automotive production plants!

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The best solution for robot polishing.

Imagine robot polishing that suits your company through FerRobotics' application example videos! We are uploading a wealth of robot polishing application example videos on the official FerRobotics YouTube channel. Solve management challenges with automatic polishing using high-speed automatic pressure correction!

  • Product news

FerRobotics' Active Compliant Technology automatically corrects the "difference" in contact pressure (force) that occurs during processing in polishing and grinding, which require skilled techniques, in relation to dimensional tolerances, curved shapes, and non-flat surfaces of the workpiece, at high speed. It also automatically compensates for gravitational loads, allowing for consistent polishing/grinding with a set contact force. End effectors equipped with this technology solve management challenges. This technology can increase the speed of devices and robots, thereby improving processing speed and cycle time. Additionally, in robotic polishing and grinding, the ability to control contact pressure through the expansion and contraction of the ACF itself means that there is no need to move the heavy robot arm for corrections, which further assists in improving the processing speed of robotic polishing. Furthermore, it automatically compensates for tool loads affected by gravity, which changes with the angle of the robot, ensuring a consistent contact pressure from any angle and enabling a finish without processing inconsistencies. Seeing is believing! Please check our website or YouTube (FerRobotics) for application example videos.

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FerRobotics

FerRobotics Compliant Robot Technology GmbH 日本リモートオフィス

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FerRobotics Compliant Robot Technology is a technology development company based in Austria. As a global leader in the development and sales of units that give robots flexibility and sensory capabilities, we provide our customers and business partners around the world with the highest quality experiences and have earned their strong trust. Our patented Active Compliant Technology (ACT) can give robots a "perfect sense," making it applicable to most surface processing tasks and delicate handling operations that require precise contact. We offer solutions that enable the automation of tasks that have previously been impossible to automate in various industries, including automotive, aerospace, rail, and many others. We are a company that continually pursues and strives for "perfection" to deliver solutions that achieve the highest quality standards and improve reliability. Thanks to our experience and advanced expertise, we have gained high trust from users worldwide. We have many application example videos available on YouTube. We hope that by searching for FerRobotics, you can envision solutions to your company's challenges.

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Related Products from FerRobotics Compliant Robot Technology GmbH

Non-planar/R-shaped small items are also robot polished. High-quality with fast automatic pressure adjustment.
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Non-planar/R-shaped small items are also robot polished. High-quality with fast automatic pressure adjustment.
High-speed automatic correction of pressing force. Correction of gravitational load as well. Robot polishing device for large areas.
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Achieving automation for the removal and polishing of spatter after spot welding of automotive white bodies.
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Achieving automation for the removal and polishing of spatter after spot welding of automotive white bodies.
Various robotic polishing processes such as pre-processing, buff polishing, and mirror polishing can be done by changing tools.
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Various robotic polishing processes such as pre-processing, buff polishing, and mirror polishing can be done by changing tools.
Improving painting quality through automatic polishing of deburring and surface preparation of automotive resin parts.
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Improving painting quality through automatic polishing of deburring and surface preparation of automotive resin parts.

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