Are you facing issues such as not achieving the required film thickness as per the drawings or having your requests declined? We will solve your plating thickness problems with our specialized jigs!
When requesting plating processing, do you have any of the following concerns? - The film thickness does not match the specifications indicated in the drawings... - Your requests are difficult and get declined... Daiwa Excel specializes in "zinc plating/zinc-nickel alloy plating processing" and has resolved many customer issues to date. The film thickness of plating processing becomes more challenging to stabilize in quality as the shape of the workpiece becomes complex. However, our company uses "dedicated jigs" tailored to the product shape for most of the jigs used in plating processing, allowing us to maintain stable film thickness and quality during plating. Since the plating jigs contain a lot of know-how, enabling in-house development and maintenance helps prevent the leakage of technical information. Additionally, we manufacture process equipment tailored to customer needs, such as secondary inspection, marking, and assembly. 【System capable of in-house design and production of inspection and processing equipment】 - Automatic marking processing machine - Inner tube plating inspection machine (luminance judgment) - Automatic surface inspection machine for plating (image judgment) *For more details, please refer to the PDF document or feel free to contact us.
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【Zinc-Nickel Alloy Plating (High Nickel Type with Ni Eutectic Ratio of 12-18%) Other Features】 ■ A zinc-nickel alloy coating (5-10μm) is electrodeposited on the surface of iron materials to provide corrosion resistance. ■ The corrosion resistance is significantly stronger than that of zinc plating, with 3-5 times the corrosion resistance at the same film thickness. ■ The nickel eutectic ratio (alloy ratio) is less prone to variation. ■ By utilizing proprietary technology, it not only supports internal plating but also reduces variation in film thickness. *For more details, please refer to the PDF document or feel free to contact us.
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【Usage】 ■ Zinc plating / Zinc-nickel alloy plating processing *For more details, please refer to the PDF document or feel free to contact us.
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Daiwa Excel Co., Ltd. has been primarily engaged in electric zinc plating for "complex-shaped" products, starting with the inner surface plating of fuel pipes for automobiles since its establishment. By creating plating jigs tailored to specific shapes, we accommodate the plating processing of complex-shaped products. Furthermore, we have established a mass production line for "electric zinc-nickel alloy plating" to better meet our customers' needs. The inner surface processing technology we have developed so far has accumulated know-how, enabling us to prevent rust on the inner surfaces (inside and both sides) of pipe-shaped and bag-structured products. We have received positive feedback from customers regarding quality improvement and cost reduction, such as material changes proposed through VA (Value Analysis) from SUS material to more easily processed steel. We aim for further improvement in our technical capabilities and will continue to "challenge" ourselves without being bound by conventional ideas.
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