[Case Study] Significant Reduction in Work Time through Special Type Design for Process Consolidation
Successfully achieved a significant reduction in working hours! If you are struggling with short delivery times for precision sheet metal processing, please feel free to consult us.
We would like to introduce a case of precision sheet metal parts that achieved a short delivery time by reducing processes. This product had strict tolerances of "±0.02" at key points such as pitch and hole diameter. Despite the stringent tolerances, there was a request to deliver 300 pieces in 5 days, so we focused on how to reduce the overall working time and built the processes accordingly. In the bending process, we successfully shortened the working time significantly by creating a special mold that allows for cutting while bending. It is unfortunate that we cannot show the mold as it contains proprietary know-how, but the mold we created this time is a culmination of our extensive experience and technical skills. 【Overview】 ■Material: SUS304 ■Size: 6×40×15mm ■Thickness: t0.4 ■Accuracy: ±0.02 ■Quantity: 300 ■Delivery Time: 5 days *For more details, please refer to the related links or feel free to contact us.
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【Features】 ■ A fiber laser processing machine specifically designed for thin plates is selected for the blank cutting process. ■ In the bending process, a special mold that allows cutting while bending is manufactured, successfully reducing processing time significantly. *For more details, please refer to the related links or feel free to contact us.
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At Nishino Seiki Seisakusho Co., Ltd., we have a wide range of equipment and systems that can handle both sheet metal and press processing, as well as machining such as lathes and machining centers, allowing us to comprehensively meet all customer requests for prototypes and parts processing. We also manufacture dedicated molds and tools necessary for processing prototypes and products requested by customers, such as bending molds, punching molds, and drawing molds, in-house. This eliminates the need to outsource mold production, enabling us to achieve shorter lead times for processing. Additionally, we can quickly make creative adjustments, fine-tuning, and improvements to molds in-house, which significantly enhances the quality and precision of the finished products. We cover both sheet metal and press processing as well as machining within a single company, leveraging our uniquely developed processing technologies and know-how to challenge ourselves daily with the processing of fine, miniature parts and difficult materials.