Mobile Non-Pattern Surface Defect Inspection System ZD-IDS Series
Inline and offline compatible mobile inspection system "ZD-IDS Series"
This is a portable surface defect inspection system that can be used both inline and offline.
The inspection system, which includes cameras, lighting, and image processing devices, is integrated yet independent, making it easy to move and install in any location. It is ideal for production sites that conduct inspections both inline and offline, as well as for sites with multiple production lines that operate and stop repeatedly. Additionally, since there is no need for construction to install cameras and lighting on existing equipment, the initial costs can be reduced. It is perfect for inspecting plain surface defects on films, sheets, non-woven fabrics, and paper. We propose highly customizable solutions with scalability and flexibility according to your needs. We promise stable operation and support over the long term. 【Equipped with Comprehensive Functions】 ● Proposals available in two types: PC-based and image processing device ● Line sensor cameras available in 2K, 4K, and 8K ● Intuitive operation enabled by the use of a touch panel ● Real-time defect detection status displayed on the screen ● Defect location information displayed on a map ● Inspection data can be printed in three different patterns ● Capable of handling product widths up to 400mm
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basic information
【Line Sensor Camera】 ● Available in 2K, 4K, and 8K line sensor cameras ● Compact, lightweight, and capable of high-speed scanning with high resolution ● Select the optimal line sensor camera based on inspection requirements 【Lens】 ● A wide variety of focal lengths available, including 25mm, 35mm, and 50mm ● Choose the optimal lens based on the field of view and distance to the workpiece ● Select and propose low-distortion lenses to achieve high-resolution imaging 【Lighting for Line Sensors】 ● Primarily propose inspections using LED line lighting ● Suggest optimal lighting based on inspection content, inspection items, installation conditions, etc.
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Applications/Examples of results
【Inspection Targets】 It is compatible with the inspection of surface defects on plain surfaces such as functional films, optical films, coated films, plastic films, industrial/food films, other general-purpose films, paper, non-woven fabrics, and plain sheets. 【Applications】 It is ideal for detecting defects such as fish eyes, pinholes, gels, foreign substances, scratches, dirt, stains, black spots, unevenness, wrinkles, bubbles, chips, dents, streaks, uneven surfaces, lines, and slight dirt on objects with strong texture.
Detailed information
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● A lineup of 2K, 4K, and 8K line sensor cameras ● Compact, lightweight, and capable of high-speed scanning with high resolution ● Selecting the optimal line sensor camera according to the inspection requirements
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● Mainly, we propose inspections using LED line lighting. ● Selection from transmission-type, reflection-type, and other lighting options.
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Company information
"Frontier System" has over 30 years of experience and technical expertise in the development of surface defect inspection systems since its establishment, and we propose the most suitable inspection systems for our customers' production sites. We support defect inspection for a wide range of materials including plain sheets, paper, non-woven fabrics, metals, steel plates, metal foils, glass, rubber, functional films, optical films, coated films, plastic films, industrial/food films, and other general-purpose films. Furthermore, we provide comprehensive after-sales follow-up and support after the installation of inspection equipment. Our 100% domestic support and rapid response in case of emergencies are our unique "commitment" and strength.