Achieve continuous cutting of adhesive-backed packages with thin film coating! The sharpness of the blades remains intact with the excellent non-adhesive properties of the thin film coating.
This is an introduction to a coating case for cutting tools used to dispose of packages with adhesive. ■ Background of Surface Treatment Consideration In the device that extracts products from packages, a mechanism was needed to automatically cut adhesive packages into smaller pieces for disposal. ■ What We Wanted to Achieve The device operates unmanned, and human intervention is only required when the dust box is full of finely cut packages. Therefore, it was necessary to prevent the adhesive from adhering to the cutting blade and to operate without maintenance. ■ Conditions for Choosing Treatment Initially, tests were conducted using fluororesin coating, which is effective in preventing adhesive adhesion. However, due to the film thickness of about 30μm, the sharpness of the cutting tool was reduced. As a solution, we polished the coating only on the cutting edge and performed retesting, but this resulted in the cutting edge being uncoated, leading to adhesive adhesion. Continuous cutting of packages became impossible. ■ Adopted Coating 'MRS Coating' 【Free Samples Available】 ▼ We are currently offering free samples of improvement cases for the cutting process and trial sets! ▼
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■What was achieved with MRS coating 【Examples of Adoption】 Based on the selection criteria for coatings, a thinner coating than fluoropolymer coatings was considered. Additionally, since the device's cutting mechanism involved two blades rubbing against each other like scissors, we tested "MRS-003," which excels in release properties and slip characteristics. As a result, it successfully prevented adhesive from sticking to the package as intended, and the slip properties enabled smooth operation. It passed durability tests for the device, allowing for continuous operation. Yoshida SKT is currently offering free examples of cutting process improvements and trial sets.
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The "Cutting Process Improvement" site is currently offering free case studies on adhesive trouble improvements in various cutting processes.
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To maximize the performance of manufacturing equipment and machine parts, Yoshida SKT derives the "optimal solution" tailored to our customers from hundreds of surface treatment technologies. - Decreased productivity due to adhesive troubles - Instability in product quality due to friction - Early deterioration of equipment due to corrosion We respond to these challenges in the manufacturing field with our extensive track record and reliable technical expertise. In 1963, we began fluoropolymer processing. In 1968, we signed a licensing agreement with DuPont (now Chemours), supporting manufacturing innovations for over 2,000 customers across various industries, from automotive to medical and aerospace. Furthermore, in 2024, we are focusing on the development of next-generation products, such as PFAS-free coatings, contributing to the advancement of sustainable manufacturing. With a three-base system in Nagoya, Tokyo, and Yamaguchi, we flexibly respond to both mass production and custom orders. Our consistent quality management system ensures that we deliver reliable quality. For solving challenges in the manufacturing field, trust the surface treatment experts at Yoshida SKT.
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