Design and manufacturing of precision plastic molds for small lot medical devices and optical devices.
Plastic mold design and manufacturing
We can design and manufacture plastic molds, as well as import plastic molded products from local manufacturers in China.
Simple molds are designed for small lot production, typically producing 100 to 500 sample products for prototype evaluation and around 10,000 units for mass production, without being taken outside the company (for sale). Due to their nature, these molds aim to minimize costs while achieving short lead times and high quality. Therefore, communication is conducted through local staff with capable Chinese manufacturers. Customer support for Japanese clients is handled by Japanese staff at the Japanese office, ensuring peace of mind. Additionally, quality control for the molds is optimized based on the type of parts: 1. Exterior and design parts: Focus on appearance, mirror finish on design surfaces, and thorough prevention of warping, sink marks, weld lines, and short shots through flow analysis. 2. Mechanical and movable parts: Emphasis on dimensional accuracy, conducting strength and durability tests, guaranteeing a tolerance of ±1/100, and verifying actual assembly with prototype samples. 3. Other special purpose parts: Implementing secondary processing such as insert molding, two-color molding, ultrasonic welding of parts, painting, and printing, along with conducting tests for peelability, corrosion resistance, and weather resistance.
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basic information
We carefully conduct DFM analysis and flow analysis before mold production, ensuring that troubles after mold creation are almost zero, allowing for completion in the shortest possible time. Additionally, the molded products can be precisely measured using a three-dimensional measuring machine, so you can place your order with confidence. By performing dimensional measurements of sample trial products, complete visual inspections of mass-produced items, painting, and welding after acceptance in Japan, we enable a more reliable quality assurance. Related URL: https://swifttechnoligy.seesaa.net/category/24215474-1.html
Price range
P4
Delivery Time
P4
Applications/Examples of results
How can we procure molds that are inexpensive and of good quality? Even for our company with 20 years of experience, this is the most difficult issue. However, one thing I can say is that before technology, it is crucial whether communication can be effectively established. Can we convey what we want to say to the other party in a timely manner? Next, regarding the reporting of results. Did they do what was instructed? Were they able to do it well? Will they convey the most concerning information? In this regard, it seems that Chinese people are not very good at exchanging information, and they often do not communicate the results effectively. Molds are the lifeblood of industry, but Japan cannot compete with China's overwhelming production capacity. How well we can utilize Chinese mold manufacturers will be a key point in supporting Japan's manufacturing industry in the future. Our company has established a particularly reliable quality assurance system in this regard.
Detailed information
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In China, the largest supplier of molds, various companies are involved in mold manufacturing. However, I believe there are many procurement officers from Japanese companies who have concerns about quality. Based on our 20 years of experience and achievements in production in China, we provide technical support for procuring molds at the highest quality and lowest prices. Please feel free to contact us for prototype samples, machining, and more.
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Company information
■Company Name: Takasaki Swift Technology Solutions Co., Ltd. ■Established: March 1, 2014 ■Company Incorporation: August 15, 2017 ■Representative: Representative Employee Kanou Hamada ■Capital: 2 million yen ■Sales: 20 million yen ■Main Business: Manufacturing Technology Consulting (Quality Improvement/Productivity Enhancement) ● Subsidy Application Support (Restructuring Subsidy, Overseas Supply Chain Resilience Subsidy, etc.) ● Contract Design and Manufacturing of Molds, etc. (Prototype Molds, Parts Machining, Glossy Coating, etc.) ● Manuals and DVD Series for Immediate Use on Site (On-site Handbooks, Self-Learning, Employee Training Texts) ● Seminars (For Young and Mid-Career Employees / For Managers) ● Quality Improvement Support (Quality Improvement, New Product Launch, Contract Manufacturing)