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  6. Design and manufacturing of precision plastic molds for small lot medical devices and optical devices.

Design and manufacturing of precision plastic molds for small lot medical devices and optical devices.

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Plastic mold design and manufacturing

last updated:Apr 15, 2023

高崎ものづくり技術研究所 ゴウドウガイシャタカサキモノヅクリギジュツケンキュウショ
高崎ものづくり技術研究所 ゴウドウガイシャタカサキモノヅクリギジュツケンキュウショ
  • Official site

We can design and manufacture plastic molds, as well as import plastic molded products from local manufacturers in China.

Simple molds are designed for small lot production, typically producing 100 to 500 sample products for prototype evaluation and around 10,000 units for mass production, without being taken outside the company (for sale). Due to their nature, these molds aim to minimize costs while achieving short lead times and high quality. Therefore, communication is conducted through local staff with capable Chinese manufacturers. Customer support for Japanese clients is handled by Japanese staff at the Japanese office, ensuring peace of mind. Additionally, quality control for the molds is optimized based on the type of parts: 1. Exterior and design parts: Focus on appearance, mirror finish on design surfaces, and thorough prevention of warping, sink marks, weld lines, and short shots through flow analysis. 2. Mechanical and movable parts: Emphasis on dimensional accuracy, conducting strength and durability tests, guaranteeing a tolerance of ±1/100, and verifying actual assembly with prototype samples. 3. Other special purpose parts: Implementing secondary processing such as insert molding, two-color molding, ultrasonic welding of parts, painting, and printing, along with conducting tests for peelability, corrosion resistance, and weather resistance.

    Mold Design
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Design and manufacturing of precision plastic molds for small lot medical devices and optical devices.

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IMG_2518.JPG
  • Related Link - https://swifttechnoligy.seesaa.net/category/242154…

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basic information

We carefully conduct DFM analysis and flow analysis before mold production, ensuring that troubles after mold creation are almost zero, allowing for completion in the shortest possible time. Additionally, the molded products can be precisely measured using a three-dimensional measuring machine, so you can place your order with confidence. By performing dimensional measurements of sample trial products, complete visual inspections of mass-produced items, painting, and welding after acceptance in Japan, we enable a more reliable quality assurance. Related URL: https://swifttechnoligy.seesaa.net/category/24215474-1.html

Price range

P4

Delivery Time

P4

Applications/Examples of results

How can we procure molds that are inexpensive and of good quality? Even for our company with 20 years of experience, this is the most difficult issue. However, one thing I can say is that before technology, it is crucial whether communication can be effectively established. Can we convey what we want to say to the other party in a timely manner? Next, regarding the reporting of results. Did they do what was instructed? Were they able to do it well? Will they convey the most concerning information? In this regard, it seems that Chinese people are not very good at exchanging information, and they often do not communicate the results effectively. Molds are the lifeblood of industry, but Japan cannot compete with China's overwhelming production capacity. How well we can utilize Chinese mold manufacturers will be a key point in supporting Japan's manufacturing industry in the future. Our company has established a particularly reliable quality assurance system in this regard.

Detailed information

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    In China, the largest supplier of molds, various companies are involved in mold manufacturing. However, I believe there are many procurement officers from Japanese companies who have concerns about quality. Based on our 20 years of experience and achievements in production in China, we provide technical support for procuring molds at the highest quality and lowest prices. Please feel free to contact us for prototype samples, machining, and more.

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New Cooperation Factory Outsourcing Production Management Procedure Manual [Pro Manual for Immediate Use on Site] <Free: Format Form & Mini Explanation>

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Template Set of Basic Agreement for (Overseas) Cooperative Factory Transactions - 3 Items [Pro Manual for Immediate Use on Site] <Free: Format Form & Mini Explanation>

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2023 Edition of the Takasaki Manufacturing Technology Research Institute Comprehensive Guide: Supporting Reform in Manufacturing Sites! Immediately Usable Manufacturing Quality Improvement Methods and Support for Developing Young Talent.

2023 Edition of the Takasaki Manufacturing Technology Research Institute Comprehensive Guide: Supporting Reform in Manufacturing Sites! Immediately Usable Manufacturing Quality Improvement Methods and Support for Developing Young Talent.

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Optimal mold production for small quantity and small lot production.

Responding to orders for a consistent process as a technology support type fabless manufacturer! Parts processing, mold and forming, secondary processing, assembly and inspection, evaluation testing.

  • Company news

【Overview】 ● We can accept orders for a complete process as a fabless manufacturer! Please feel free to consult with us. ● We handle everything from plastic molding, parts processing, prototype mold production, painting, to assembly. ● We respond through a network of domestic and international partner factories, providing technical support, quality assurance, and evaluation testing. 【Supported Technologies】 ● Light guide plate molding and electroforming parts in a clean room ● Precision mechanical parts (gears, pulleys, media running parts) ● Resin molded parts, insert molding, two-color molding ● Secondary processing such as ultrasonic welding, high-gloss painting, and printing ● Assembly, inspection, and testing (jig production as needed) ● Evaluation testing (peel strength, corrosion resistance, weather resistance tests, etc.) 【Manufacturing System】 All processes are handled by partner factories. ● Resin mold production and molding: China, Japan ● Metal and resin cutting processed parts: China ● Painting and secondary processing: Japan ● Assembly and testing: Japan

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Processing and assembly processes, compatible with PCB and SMT processes! "Factory Quality Audit Check Sheet" set of 3 items, basic contract set for overseas transactions (3 items), new product launch cooperation factory production outsourcing manual.

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■Manufacturing Process Audit Checklist Added checklists for manufacturing process audits for automotive parts, including processing, assembly, and inspection processes, as well as additional audit items by department (production management, quality control, manufacturing, manufacturing technology, etc.). 1. Material Management 2. Incoming Inspection 3. Manufacturing (significant expansion of processing and assembly processes) 4. Inspection 5. Shipping and Packaging 6. Departmental Audits ■Factory Selection Checklist for Outsourcing 1. Organizational Structure and Quality/Reliability Awareness 2. Technical Structure 3. Manufacturing Structure 4. Quality/Reliability Assurance System 5. Manufacturing and Inspection Equipment 6. Standardization 7. Outsourcing Management 8. Special Procurement, Abnormalities, and Complaint Handling 9. Product Management ■Quality System Audit Checklist 1. Management Responsibility (Quality Policy and Objectives) 2. Quality Assurance System 3. Document Management 4. Record Management 5. Parts and Materials Management 6. Purchased Goods Management 7. Outsourcing Management 8. Management of Process Flow Diagrams and Instructions 9. In-Process Inspection 10. In-Process Abnormality Handling 11. Traceability 12. Non-Conforming Product Management 13. Corrective and Preventive Actions 14. Shipping Inspection 15. Management of Equipment and Tools 16. Measurement Instrument Management 17. Education and Training 18. 5S 19. Electrostatic Measures

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Company information

高崎ものづくり技術研究所

高崎ものづくり技術研究所 ゴウドウガイシャタカサキモノヅクリギジュツケンキュウショ

Manufacturing and processing contract

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■Company Name: Takasaki Swift Technology Solutions Co., Ltd. ■Established: March 1, 2014 ■Company Incorporation: August 15, 2017 ■Representative: Representative Employee Kanou Hamada ■Capital: 2 million yen ■Sales: 20 million yen ■Main Business: Manufacturing Technology Consulting (Quality Improvement/Productivity Enhancement)  ● Subsidy Application Support   (Restructuring Subsidy, Overseas Supply Chain Resilience Subsidy, etc.)  ● Contract Design and Manufacturing of Molds, etc.   (Prototype Molds, Parts Machining, Glossy Coating, etc.)  ● Manuals and DVD Series for Immediate Use on Site   (On-site Handbooks, Self-Learning, Employee Training Texts)  ● Seminars   (For Young and Mid-Career Employees / For Managers)  ● Quality Improvement Support   (Quality Improvement, New Product Launch, Contract Manufacturing)

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