Shortening the lead time from 40 days to 30 days! Successfully implementing Asprova in the Japanese factory has also been achieved in the Chinese factory.
At Okamoto Seiki (Zhangjiagang) Co., Ltd., there were issues such as a large amount of work-in-progress and finished goods inventory, and the inability to calculate unit costs due to not performing required quantity calculations. After the introduction of 'Asprova', the lead time was shortened from 40 days to 30 days. The Gantt chart is reliable, allowing us to understand the situation on the shop floor without having to go there. Additionally, as a side effect, the inventory stagnation within the factory has decreased, and the required space for the factory, which is 90 meters long and 50 meters wide, has been reduced by half. [Problems before implementation] ■ The lead time was long at 40 days ■ There was a large amount of work-in-progress and finished goods inventory ■ Unable to calculate unit costs due to not performing required quantity calculations *For more details, please refer to the PDF document or feel free to contact us.
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【Implementation Effects】 ■ Due to previous experience, some operations were able to start within just two months. ■ Lead time was shortened from 40 days to 30 days (and is approaching 21 days). ■ The Gantt chart is reliable, allowing us to understand the on-site situation without having to go to the site. ■ When it seemed that raw material arrangements would not be timely, sales began to express the need to "confirm orders quickly." ■ By simultaneously calculating required quantities, we became able to perform cost calculations. ■ Arrangements for raw materials became more accurate, and inventory of raw materials was reduced. ■ During the implementation process, we were able to build a trusting relationship with Chinese employees. *For more details, please refer to the PDF document or feel free to contact us.
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For more details, please refer to the PDF document or feel free to contact us.
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Download All Catalogs![[Case Study of Production Scheduler Implementation] Okamoto Seiki (Zhangjiagang) Co., Ltd.](https://image.mono.ipros.com/public/catalog/image/01/d91/649121/IPROS30181010746535443655.jpeg?w=120&h=170)
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Asprova Co., Ltd. was established in 1994 as Japan's first company specializing in scheduling, and since then, we have continued to focus on the development and sales of the production scheduling software Asprova. During this time, we have continuously upgraded our software for over 25 years while being refined by our customers in the manufacturing industry both domestically and internationally. Not only do we boast a high market share in Japan, but we have also supported multiple languages in over 10 countries and established a support system worldwide, accumulating numerous implementation records in more than 30 countries around the globe.
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