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  6. Pro Manual! Utilizing the Latest Digital Technology for Human Error Prevention

Pro Manual! Utilizing the Latest Digital Technology for Human Error Prevention

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Methods and Case Studies for Utilizing Digital Technology in Quality Management: Guidebook and Manual

last updated:Apr 22, 2023

高崎ものづくり技術研究所 ゴウドウガイシャタカサキモノヅクリギジュツケンキュウショ
高崎ものづくり技術研究所 ゴウドウガイシャタカサキモノヅクリギジュツケンキュウショ
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Introducing "Digital Technology Utilization for Zero Defective Outflow Measures," "Poka-Yoke Tools," and "Case Studies on Human Error Countermeasures"!

A comprehensive guide and procedure manual covering measures against human errors in manufacturing sites. In recent years, the utilization of IoT and AI has accelerated the visualization of factory information and the replacement of human tasks with machines through the introduction of robots and inspection equipment, making it an effective means for quality improvement, including the prevention of human errors. Particularly, there is a high level of interest among companies in the inspection field. Defective product leakage is something that must absolutely be avoided, but full visual inspections by human eyes inevitably lead to oversights. The relationship between the risk of defective product leakage and inspection costs raises the question of how far inspections should go... Recently, various inspection machines, including image inspection systems, have become relatively affordable, and we hope companies will consider transitioning from traditional quality control systems that rely on manual labor to a quality management system that effectively utilizes AI and IoT to achieve low costs and zero defective product leakage. [Contents] ■ Eliminating oversights in full inspections ■ Preventing operational mistakes through the use of AI and IT technologies ■ Quality management methods for zero defective product leakage ■ Poka-yoke tools (hardware/software) ■ Case studies on measures against human errors ■ Practice problems *For more details, please refer to the PDF materials or feel free to contact us.

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Pro Manual! Utilizing the Latest Digital Technology for Human Error Prevention

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Detailed support menu to pave the future of small and medium-sized manufacturing industries ■ Online Young Leaders Factory Management Skill Improvement Seminar (4-part series) http://factorysupport-takasaki.com/article/493421683.html ■ Ready-to-use Pro Manual (for self-study, training young employees, on-site improvement guide) http://factorysupport-takasaki.com/article/424984376.html ■ Affordable Subsidy Application Support Support for business restructuring subsidies / manufacturing subsidies / overseas supply chain diversification, etc. http://factorysupport-takasaki.com/article/498424788.html ■ Manufacturing Support Plastic prototype mold design and production (automotive, medical), ultra-gloss painting (piano black) http://shanghai-swifttech.com/ ■ Free Online Consultation https://mailform.mface.jp/frms/bintian/8s3ieuzwsa8f

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【Purpose】 This will be used as a tool for implementing preventive quality measures and quality improvement measures suitable for frontline manufacturing technology, quality technology staff, and managers in manufacturers of automotive parts, industrial machinery parts, and unit manufacturers. 【Skills and Knowledge to be Acquired】 1. Reliability design methods for manufacturing processes 2. Creation of QC process charts/work instructions and work verification methods 3. Error-proofing methods 4. Ergonomic analysis methods for human errors 5. Work observation and improvement methods using IE techniques 6. Environmental/work action improvement methods that cause human errors 7. QA network methods 8. Correct why-why analysis methods usable on-site 9. Skills and capability training methods that on-site managers should possess 10. Work breakdown and training methods using TWI-JI 11. Systematic methods for managing 4M change points 12. Special process management methods 13. 100% inspection and sensory inspection methods 14. Defect analysis map methods for preventing recurrence 15. Construction of a quality information knowledge system Others

Detailed information

  • 画像検査.jpg

    I will explain the procedure for constructing an image inspection line.

  • AI検査機.jpg

    I will explain the details of the steps for introducing AI appearance inspection machines.

  • ポカヨケツール3.jpg

    The overall picture of poka-yoke tools is represented by a cause-and-effect diagram. Traditional hardware-based poka-yoke has become more common with the proliferation of digital products on the market. However, in factories with small lot and diverse production, there is a growing need for software-based poka-yoke tools that address mechanisms, information, and work methods. It is necessary to devise and consider poka-yoke tools that apply IT and digital technologies throughout the entire factory, including management and direct departments.

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Human Error Prevention Procedure Manual for Manufacturing Sites [Pro Manual for Immediate Use on Site] <Free: Format Template & Mini Explanation>

Human Error Prevention Procedure Manual for Manufacturing Sites [Pro Manual for Immediate Use on Site] <Free: Format Template & Mini Explanation>

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Human Error Thorough Countermeasure Course (Advanced Edition) [On-Demand Distribution Field Leader Training Text] <Free: Format Form & Mini Explanation>

Human Error Thorough Countermeasure Course (Advanced Edition) [On-Demand Distribution Field Leader Training Text] <Free: Format Form & Mini Explanation>

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Human Error Thorough Countermeasure Course (Basic Edition) [On-Demand Distribution Site Leader Training Text] <Free: Format Form & Mini Explanation>

Human Error Thorough Countermeasure Course (Basic Edition) [On-Demand Distribution Site Leader Training Text] <Free: Format Form & Mini Explanation>

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Takasaki Manufacturing Technology Research Institute supports young leaders in leveling up and acquiring quality improvement techniques through ZOOM online seminars and video text distribution.

Takasaki Manufacturing Technology Research Institute supports young leaders in leveling up and acquiring quality improvement techniques through ZOOM online seminars and video text distribution.

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On-site Leader Quality Improvement Procedure Manual, Text, and Manual Series [Pro Manual for Immediate Use on Site] Self-Development and In-House Training Textbook

On-site Leader Quality Improvement Procedure Manual, Text, and Manual Series [Pro Manual for Immediate Use on Site] Self-Development and In-House Training Textbook

PRODUCT
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Planning and operation of the "Manufacturing Quality Improvement / Problem-Solving Skills Enhancement Training": Training and seminars for young employees, leaders, and supervisory staff <Information Catalog>

Planning and operation of the "Manufacturing Quality Improvement / Problem-Solving Skills Enhancement Training": Training and seminars for young employees, leaders, and supervisory staff <Information Catalog>

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2023 Edition of the Takasaki Manufacturing Technology Research Institute Comprehensive Guide: Supporting Reform in Manufacturing Sites! Immediately Usable Manufacturing Quality Improvement Methods and Support for Developing Young Talent.

2023 Edition of the Takasaki Manufacturing Technology Research Institute Comprehensive Guide: Supporting Reform in Manufacturing Sites! Immediately Usable Manufacturing Quality Improvement Methods and Support for Developing Young Talent.

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Explanation of the approach to implementing DX in the manufacturing industry with case studies.

Pro Manual! Case Studies of Production Site Reform Towards DX (Introduction of AI, IoT, Collaborative Robots) What are the steps for utilizing data and introducing digital technology in the manufacturing industry? For made-to-order small and medium-sized parts processing and assembly production factories.

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Companies are required to promote DX (Digital Transformation) as a "transformation" in the midst of significant environmental changes. The activities of the manufacturing industry are based on "people," "organizations," "unique technologies," and "production systems," but ultimately, it is "people" who determine quality. Companies need to strengthen these elements, differentiate themselves from competitors, and ensure their survival. Differentiation cannot be achieved through factory equipment or machine performance. 1. Overview of DX 1.1 What is DX? 1.2 What is DX in manufacturing? 1.3 Differences between improvement activities, IT implementation, and DX 1.4 New improvement activities to promote DX 2. Case Studies of DX Implementation 2.1 Essential digital technologies for DX 2.2 AI and robotics technology 2.3 IoT and data collection mechanisms 2.4 Data analysis and utilization methods 2.5 IT technologies for administrative departments 2.6 Solving familiar issues with digital technology 2.7 Skills required for engineers 3. Implementation of DX Strategy 3.1 Building foundational strength to withstand environmental changes 3.2 Two directions for DX in order processing and production companies 3.3 Creating customer value 3.4 Human resource development for promoting DX 3.5 Transforming from order-based production organizations to customer development organizations

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高崎ものづくり技術研究所

高崎ものづくり技術研究所 ゴウドウガイシャタカサキモノヅクリギジュツケンキュウショ

Manufacturing and processing contract

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■Company Name: Takasaki Swift Technology Solutions Co., Ltd. ■Established: March 1, 2014 ■Company Incorporation: August 15, 2017 ■Representative: Representative Employee Kanou Hamada ■Capital: 2 million yen ■Sales: 20 million yen ■Main Business: Manufacturing Technology Consulting (Quality Improvement/Productivity Enhancement)  ● Subsidy Application Support   (Restructuring Subsidy, Overseas Supply Chain Resilience Subsidy, etc.)  ● Contract Design and Manufacturing of Molds, etc.   (Prototype Molds, Parts Machining, Glossy Coating, etc.)  ● Manuals and DVD Series for Immediate Use on Site   (On-site Handbooks, Self-Learning, Employee Training Texts)  ● Seminars   (For Young and Mid-Career Employees / For Managers)  ● Quality Improvement Support   (Quality Improvement, New Product Launch, Contract Manufacturing)

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