Pro Manual! Human Error and Mistake Prevention / Recurrence Prevention Measures
Manual/Procedure: Human Error Prevention Measures Procedure for Factory Manufacturing Engineers and Quality Control Engineers
Thoroughly address human errors in the manufacturing industry from all angles! Please choose from practical manuals, procedure documents, or on-demand video explanations.
★Traditional human error countermeasures have been reactive measures (whack-a-mole) that address issues after they occur. ★From the mindset that "humans make mistakes," we aim to reduce errors to as close to zero as possible. Our research institute scientifically analyzes human (operator) behavior and work processes, proposing a system (management framework) that includes reliability design to prevent errors, work training, and clarifying the role of change point managers in manufacturing processes. ★The seven steps for human error countermeasures are as follows: 1. Reliability design of processes incorporating preventive measures (poka-yoke) (QC process diagrams/work instructions) 2. Work observation and improvement using IE methods (environmental improvements/motion principles and ergonomic approaches) 3. Feedback to work standards 4. Work breakdown and training 5. Involvement of managers in daily operations (work observation and guidance) 6. Investigation of root causes and countermeasures when errors occur (structuring rules and pointing out deficiencies) 7. Knowledge informationization (knowledge management)
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basic information
Detailed support menu to pave the future of small and medium-sized manufacturing industries ■ Online Young Leader Factory Management Skills Improvement Seminar (4-part series) http://factorysupport-takasaki.com/article/493421683.html ■ Ready-to-use Pro Manual (for self-study, training young employees, on-site improvement guide) http://factorysupport-takasaki.com/article/424984376.html ■ Affordable Subsidy Application Support Support for business restructuring subsidies / manufacturing subsidies / overseas supply chain diversification, etc. http://factorysupport-takasaki.com/article/498424788.html ■ Manufacturing Support Plastic prototype mold design and production (automotive, medical), ultra-gloss painting (piano black) http://shanghai-swifttech.com/ ■ Free Online Consultation https://mailform.mface.jp/frms/bintian/8s3ieuzwsa8f
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【Purpose】 This tool is used for implementing preventive quality measures and quality improvement measures suitable for frontline manufacturing technology, quality technology staff, and managers in manufacturers of automotive parts, industrial machinery parts, and unit manufacturers. 【Skills and Knowledge Acquired】 1. Reliability design methods for manufacturing processes 2. Creation of QC process charts/work instructions and work verification methods 3. Error-proofing methods 4. Ergonomic analysis methods for human errors 5. Work observation and improvement methods using IE techniques 6. Environmental/work action improvement methods that cause human errors 7. QA network methods 8. Correct why-why analysis methods usable on-site 9. Skills and capability training methods that on-site managers should possess 10. Work breakdown and training methods using TWI-JI 11. Systematization methods for 4M change point management 12. Special process management methods 13. 100% inspection and sensory inspection methods 14. Defect analysis map methods for recurrence prevention 15. Construction of a quality information knowledge system Others 【Achievements】 We introduce improvement case studies of companies on our website. http://factorysupport-takasaki.com/article/405071471.html
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Company information
■Company Name: Takasaki Swift Technology Solutions Co., Ltd. ■Established: March 1, 2014 ■Company Incorporation: August 15, 2017 ■Representative: Representative Employee Kanou Hamada ■Capital: 2 million yen ■Sales: 20 million yen ■Main Business: Manufacturing Technology Consulting (Quality Improvement/Productivity Enhancement) ● Subsidy Application Support (Restructuring Subsidy, Overseas Supply Chain Resilience Subsidy, etc.) ● Contract Design and Manufacturing of Molds, etc. (Prototype Molds, Parts Machining, Glossy Coating, etc.) ● Manuals and DVD Series for Immediate Use on Site (On-site Handbooks, Self-Learning, Employee Training Texts) ● Seminars (For Young and Mid-Career Employees / For Managers) ● Quality Improvement Support (Quality Improvement, New Product Launch, Contract Manufacturing)
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