Pro Manual! Case Studies on Quality Issue Prevention Measures for Administrators and Leaders
Introducing measures against human error and troubleshooting for overseas production subcontracting factories!
Table of Contents Chapter 1. Corrective Actions and Recurrence Prevention Measures 1. Error Proofing 3. Cause Investigation and Measures Using the 5 Whys Method 4. Corrective Actions / Recurrence Prevention / Horizontal Deployment 5. Action Plan Format Chapter 2. Various Analysis (Cause Analysis) Methods 1. Logical Thinking 2. 5 Whys Analysis 3. Cause and Effect Diagram 4. FTA Analysis 5. Troubleshooting Method Chapter 3. Case Studies on Quality Trouble Measures Case Study 1: Operational Errors Case Study 2: Picking Errors of Difficult-to-Distinguish Products Case Study 3: Process Skipping Due to Work Interruptions Case Study 4: Inadequacies in External Submission Documents Case Study 5: Violations of Work Instructions During Overseas Factory Transfer Case Study 6: Neglecting Problems Case Study 7: Recent Frequent Operational Errors in the Process Case Study 8: Ensuring Compliance with Established Procedures Case Study 9: Contamination with Unprocessed Materials Case Study 10: Smoke Issues with Products Passed in Shipping Inspections Case Study 11: Variability in Process Characteristics of Parts Case Study 12: Issues with Injection Molding Specific Technologies Case Study 13: Foreign Matter Adhesion in Multiple Processes Case Study 14: Machine Failures Case Study 15: Chronic Defect Measures Case Study 16: Component Damage Defects in the Market
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Powerful support menu to pave the future of small and medium-sized manufacturing industries ■ Online Young Leader Factory Management Skills Improvement Seminar (4-part series) http://factorysupport-takasaki.com/article/493421683.html ■ Ready-to-use Pro Manual (for self-study, training young employees, and on-site improvement guidance) http://factorysupport-takasaki.com/article/424984376.html ■ Affordable Subsidy Application Support Support for business restructuring subsidies / manufacturing subsidies / overseas supply chain diversification projects, etc. http://factorysupport-takasaki.com/article/498424788.html ■ Manufacturing Support Plastic prototype mold design and production (automotive, medical), ultra-gloss painting (piano black) http://shanghai-swifttech.com/ ■ Free Online Consultation https://mailform.mface.jp/frms/bintian/8s3ieuzwsa8f
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At our research institute, we propose quality improvement methods and tools that can be immediately used in frontline operations. ★ Contents of Quality Improvement Support Services 1. "Free: Manufacturing Network Consultation" Completely free service https://mailform.mface.jp/frms/bintian/8s3ieuzwsa8f 2. Information on Online Training for Young Engineers to Level Up http://factorysupport-takasaki.com/article/416480897.html 3. Implementation of In-House Training for Young Employees using On-Demand Distribution Texts http://factorysupport-takasaki.com/article/461790700.html 4. Learning from Past Countermeasure Cases with Electronic Data Teaching Materials http://factorysupport-takasaki.com/article/424984376.html 5. Free Services (Newsletters, Form Templates, Email Courses, etc.) http://factorysupport-takasaki.com/category/26560063-1.html
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Company information
■Company Name: Takasaki Swift Technology Solutions Co., Ltd. ■Established: March 1, 2014 ■Company Incorporation: August 15, 2017 ■Representative: Representative Employee Kanou Hamada ■Capital: 2 million yen ■Sales: 20 million yen ■Main Business: Manufacturing Technology Consulting (Quality Improvement/Productivity Enhancement) ● Subsidy Application Support (Restructuring Subsidy, Overseas Supply Chain Resilience Subsidy, etc.) ● Contract Design and Manufacturing of Molds, etc. (Prototype Molds, Parts Machining, Glossy Coating, etc.) ● Manuals and DVD Series for Immediate Use on Site (On-site Handbooks, Self-Learning, Employee Training Texts) ● Seminars (For Young and Mid-Career Employees / For Managers) ● Quality Improvement Support (Quality Improvement, New Product Launch, Contract Manufacturing)