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  5. Inductor Coil
  6. Why not question the common knowledge about coils? Introduction to high-density coils.

Why not question the common knowledge about coils? Introduction to high-density coils.

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last updated:Aug 08, 2023

セルコ
セルコ
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Why not differentiate yourself from other companies with coils that break the industry's taboos of "bending, compressing, and molding," overturning the conventional wisdom of coils?

Our company provides high-density coils for EV vehicles and precision machinery, utilizing manufacturing methods such as bending, compressing, molding, and others that were previously unimagined in the industry. When it comes to packing density (the ratio of wire within the coil), you might think of flat wire, but our high-density coils exceed the packing density of flat wire. 【Features】 ■ Achieves a packing density of 89% to 93% by compressing high-density coils into round wire ■ Allows for flexible design by bending high-density coils ■ Molds high-density coils to pack them without any gaps ■ Integrates and seals high-density coils to achieve high-precision dimensions *For more details, please download the PDF or feel free to contact us.

    Inductor Coil
キャプチャ.PNG

Why not question the common knowledge about coils? Introduction to high-density coils.

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キャプチャ.PNG
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High-density compressed molded coil

High-density compressed molded coil

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セルコ

セルコ

Electronic Components and Semiconductors

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Our company is based on high-density coils with a packing density of over 85% (compared to the usual 74-75% for standard coils), and we have established special coil processing techniques that involve "bending," "compressing," "molding," and "over-molding," which have traditionally been considered taboo in the coil industry. Of course, we have established care for coating damage caused by these processes, and there have been no incidents related to the coating in products used for mass production. Recently, we have seen a surge in prototypes from major domestic automotive manufacturers and machinery manufacturers, riding the wave of electrification in the automotive industry. This technology has facilitated the miniaturization, high performance, high precision, and lightweighting of various motors that were previously deemed impossible. Customers utilizing this technology have been able to differentiate themselves from competitors and achieve unprecedented results. In addition to this motor-related technology, our bobbin-type coils feature a special winding technique that can keep electrical characteristics (resistance, inductance) within ±1%, compared to the usual ±3% to 5% range, contributing to differentiation in the sensor field. Please try our coils utilizing the special coil processing technology and precision winding technology of high-density coils.

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