It is a roll-type mold used for embossing and debossing processes. It can add designs and patterns, enhancing aesthetic appeal and providing functionality.
▶ Embossing Roll This is a roll used to create uneven textures on materials. By adding these textures, the added value of the product can be enhanced. Since it is processed using machine engraving, it is possible to achieve finer and deeper patterns compared to etching. It is used in various fields, such as shaping wallpaper and exterior walls, as well as for embossing on diapers. ▶ Heat Seal Roll This is a roll used to bond multiple layers of materials together using heat. It is used in items such as non-woven fabric masks and paper filters for coffee. By heat sealing, it is possible to create bag shapes or fix shapes, thereby adding functionality. ▶ Line Die Roll This is a roll used primarily for embossing processes on items like paper packs. The embossing process serves the purpose of creating fold lines. Since there is no contact between the rolls, once made, it can be used for a long period.
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basic information
■Maximum Size: Diameter: 440φ Length: 1700mm (1400~requires separate consultation) Weight: 1t ■Production Period: Approximately 6 to 8 weeks (requires separate consultation if drawings need to be created) ■Material: Various types of steel (die steel, high-speed steel, structural steel) other materials require consultation ■Surface Treatment: Teflon coating, HCr plating, TiN coating, CrN coating, etc.
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Applications/Examples of results
●Industry Daily necessities Food ●Processing method Seal processing Relief (embossing) / Stamping (debossing)
Detailed information
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Heat seal roll
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After 100 years since its founding, Tsujikawa's core technology of "sculpting" has now evolved into "decorating technology," "cutting technology," and "shaping technology." These three technologies are used in various products, including cosmetics, toiletries, food, home appliances, and daily necessities, showcasing the results of Tsujikawa's technology in every aspect of life. While cherishing the traditional hand-carved sculptures created with chisels and hammers from the founding era, we continue to challenge ourselves with metal sculpting using machines such as sculpting machines and machining centers, as well as sculptural modeling utilizing 3D printers and five-axis machining. The fusion of craftsmanship passed down over the past 100 years and cutting-edge technology is Tsujikawa's strength. The technology we have cultivated is beneficial not only in Japan but also to people around the world. In recent years, Tsujikawa has expanded into five countries: China, Thailand, Indonesia, India, and Vietnam, in line with globalization. We provide high-quality products utilizing Tsujikawa's sculpting technology to both Japanese companies and local customers. In the next 100 years, we will continue to evolve and challenge ourselves with the mission of "beautifying and making the world comfortable through sculpting technology, enriching people's hearts and lives."