Mass production processing of splines and serrations achieved with proprietary technology using general-purpose equipment.
Mass production of serration processing, the first in Japan (at that time) using a general-purpose composite NC lathe without dedicated machines!
【Product Introduction】 [Electric Components] 〇 Battery Case 〇 ISG Motor 〇 Electric Oil Pump [Engine Components] 〇 Turret Assembly 〇 Balance Shaft 〇 Baffle Plate 〇 Manifold 〇 Fuel Pipe Bracket [Transmission Components] 〇 Pump Cover 〇 Pump Housing 〇 Change Lever 〇 Parking Shift Lever Assembly 〇 Reverse Idle Gear Shaft 〇 Control Rod End 〇 Gear Sleeve 〇 Seal Ring Sleeve 〇 Spacer 〇 Manual Shaft [Axle & Brake Components] 〇 Pressure Plate 〇 Drive Pinion 〇 Anchor Block 〇 Holder
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basic information
Since its establishment in 1953, our company has been engaged in the precision machining of automotive parts. We have processing experience with materials such as castings, forgings, steel, aluminum, stainless steel, and ceramics (including cutting, turning, grinding, and serration). We have mass production experience in components such as engines, brakes, transmissions, axles, batteries, and motors. The business we undertake requires not only quality precision but also the ability to respond to speed and production volume. The pursuit of productivity, in terms of how efficiently we can provide high quality consistently, is the lifeline of our company. We respond to this through the introduction of advanced technology. For line construction, we build equipment and automation in-house as much as possible, and to accommodate detailed changes in product specifications, we provide a one-stop service that includes in-house production of jigs. In quality control, to prevent dimensional defects caused by thermal variations, we manage the synchronization of materials, equipment, and room temperature in a temperature-controlled room. We conduct daily trend management to maintain stable manufacturing conditions.
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Applications/Examples of results
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Detailed information
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- Main business: mass production of automotive parts. - Materials: precision machining and molding of castings, forgings, steel, aluminum, stainless steel, and ceramics. - Parts: engine, brake, transmission, axle, battery, motor, etc. - Components: balancer case, shaft, change lever, drive pinion, battery case, motor case, pump case, cover, gear shaft, seal ring sleeve, coupling, anchor block, chain guide, parking shift lever, etc. - Features: one-stop service from equipment arrangement to jig design and automatic transportation. - Achievements: main business in mass-produced parts, with a production volume of 1,000 to 150,000 units per month.
Company information
Since its establishment in 1953, our company has been engaged in the precision machining of mass-produced automotive parts. Our business requires strict dimensional accuracy management along with flexible production capabilities. We respond to the challenge of providing high-quality products consistently and pursuing efficient productivity through the "introduction of advanced technology." What are our achievements? Materials: Cast iron, forging, steel, aluminum casting, stainless steel, ceramics, etc. Processing: Cutting, turning, grinding, and serration using general-purpose equipment. Parts: Engine, transmission, brakes, axles, batteries, motor cases, etc. What are our features? Process design: We set up equipment and automated transport in-house as much as possible. We also provide one-stop service for the design and manufacturing of "jigs." We respond quickly to sudden design and specification changes. Quality control: To minimize defects caused by thermal variations that negatively affect dimensions, we manage the synchronization of materials, equipment, and room temperature in a temperature-controlled room. We utilize IT for daily trend management and maintain stable manufacturing conditions. Leveraging the quality management and processing technology expertise cultivated in automotive mass-produced parts, we have expanded into the medical industry, manufacturing and selling artificial hip joints and our own surgical instruments.
![[Base Introduction] Toa Technical Co., Ltd. Sakai Office / Aizuwakamatsu Office](https://image.mono.ipros.com/public/product/image/2094484/IPROS15847244094429487025.png?w=280&h=280)
![[Processing Example] Filling Three-Way Joint](https://image.mono.ipros.com/public/product/image/2117055/IPROS4726669566961434277.png?w=280&h=280)