The repeat accuracy of the work cutting machine is not as expected! Here is an example of the introduction of a linear encoder system!
The accuracy of the aluminum work cutting machine was unstable, leading to unnecessary work due to the need for accuracy checks every time. We are considering the introduction of a photoelectric system, but it was mentioned that "there is a possibility of false detection due to aluminum dust." We received requests such as "we want a scale that is not affected by aluminum dust" and "we don't mind an accuracy of about 0.1mm, but we want to keep the introduction costs low." Therefore, we installed the "SI-140PAC (Incremental)" made by Makome Research Institute on the aluminum cutting machine. As a result of the improvements, we reduced unnecessary inspection time and achieved zero in inspection time, inspection downtime, and inspection line downtime. *For more details, please refer to the PDF document or feel free to contact us.
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【Case Summary (Partial)】 ■Trouble Case (Request) - We want a scale that is not affected by aluminum dust. - We don't mind an accuracy of about 0.1mm, so we want to keep the installation costs down. - We want a scale and a counter (display unit). ■Trouble Situation and Loss - Inspection time: 6 times/28,800 seconds - Inspection downtime: 20 seconds/1 time - Inspection line downtime: 120 seconds (2 minutes) - Line downtime loss: 800 yen/day ■Points of Improvement and Expected Customer Benefits - Incremental display every 0.1mm, with repeatable accuracy. - Since it uses a magnetic encoder, it is not affected in areas with poor environmental conditions. - The scale and head can be enclosed with non-magnetic aluminum or stainless steel materials (to prevent easy adjustments by operators). ■Effects and Benefits of Improvement - Inspection time: 0 times/28,800 seconds - Inspection downtime: 0 seconds/1 time - Inspection line downtime: 0 seconds (2 minutes) - Line downtime loss: 0 yen/day *For more details, please refer to the PDF document or feel free to contact us.
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For more details, please refer to the PDF document or feel free to contact us.
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CAD data（14）
| Model number | overview | File |
|---|---|---|
| SIE-141-P1 | Connector-equipped head |
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| SIE-141-P1 | Connector-equipped head |
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| SI-140PAC | Mako Major Counter Package |
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| SI-140PAC | Mako Major Counter Package |
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| SIE-140-P1 | Connector-equipped head |
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| SIE-140-P1 | Connector-equipped head |
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| EX-140 | SIE-140-P1 SIE-141-P1 extension cable |
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| EX-140 | SIE-140-P1 SIE-141-P1 extension cable |
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| SIE-141 | Head AB phase output line driver output |
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| SIE-141 | Head AB phase output line driver output |
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| SIE-140 | Head AB phase output transistor output |
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| SIE-140 | Head AB phase output transistor output |
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| SIS-210 | Scale Incremental |
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| SIS-210 | Scale Incremental |
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Company information
Utilizing our original technology of saturable coils, we offer a fundamentally simple magnetic detection element technology that provides high precision and long-term stability even under adverse conditions. We have received strong support from a wide range of industries, including unmanned transport carts, industrial equipment, labor-saving machines, material handling, machine tools, injection molding machines, civil engineering and construction robots, food machinery, industrial machinery, nuclear facilities, and ships. We also excel in sensors for motorsports such as F1 and Moto GP, inclinometers for construction machinery, and magnetic sensors used for ultra-high precision measurements in scientific fields. Some of our products are also used in applications like multi-story parking and golf cart guidance sensors. All of our products are developed and manufactured 100% in Japan, with over 80% of our product lineup being custom-made based on individual customer requests. We offer many custom options, including waterproof, explosion-proof, heat-resistant, water-resistant, and radiation-resistant specifications. If you have any issues related to sensing or measurement, please feel free to consult us. IoT Platform: Our sales and technical staff will fully support you, from minor customizations of existing products to proposals for new detection principles. You can also rely on us for assistance with Kaizen (continuous improvement). Our standard products come with a reassuring 3-year warranty. Location: Ina, Nagano Prefecture. Published on Ipros Monozukuri.