There is no variation in thickness after machining processing of corrosion, achieving high precision in the cutting edge shape. We handle both rotary and flat die cutting.
▶Surface Treatment - Laser Hardening Laser irradiation is applied only to the cutting edge, achieving a hardness of HRC65 through partial quenching. This is suitable for operations like full cuts where the cutting edge is prone to damage. - F-Coat (Non-Stick Treatment) Tujikawa's unique non-stick coating, "F Coat," reduces the adhesion of ink and glue. Additionally, due to its very thin coating, it does not affect the blade height. - DLC Coating By applying a DLC coating with very high hardness and wear resistance, it contributes to longer tool life. The film thickness is about a few microns. ▶Flexible Die Mounting Base The base, which has been processed for parallelism, is ideal for use in combination with high-precision sharpening dies. We can accommodate various requests such as waste removal holes created by wire processing and positioning pin machining. Designs considering attachment to press machines are also possible. Please feel free to consult us for other special processing needs.
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■Flexible Die for Rotary Press - The material is primarily SUS. SK material may be used in some cases. - Guaranteed shape accuracy ±0.05 mm Standard specifications 〈Hardness〉HRC44 〈Maximum base dimensions〉SK: 400 x 500 mm, SUS: 280 x 500 mm *The blade height is determined by the thickness of the separator (base paper).* ■Flexible Die for Flat Press - The material is primarily SUS. SK material may be used in some cases. - Guaranteed shape accuracy ±0.05 mm Standard specifications 〈Height〉0.6 mm, 0.8 mm 〈Hardness〉HRC48 〈Maximum base dimensions〉SK: 360 x 500 mm, SUS: 220 x 500 mm 〈Height〉1.2 mm 〈Hardness〉HRC48 〈Maximum base dimensions〉SK: 360 x 500 mm, SUS: 220 x 500 mm 2.0t/2.5t specifications *2.5t is SK only* 〈Height〉2.0 mm, 2.5 mm 〈Hardness〉HRC48 〈Maximum base dimensions〉SK: 260 x 360 mm, SUS: 200 x 360 mm ▶Flexible Die Mounting Base Maximum base dimensions: 600 x 300 mm Material: AL, SK
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●Industry Pharmaceuticals Home Appliances Stationery Daily Necessities Automobiles Food ●Processing Method Cutting Processing
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After 100 years since its founding, Tsujikawa's core technology of "sculpting" has now evolved into "decorating technology," "cutting technology," and "shaping technology." These three technologies are used in various products, including cosmetics, toiletries, food, home appliances, and daily necessities, showcasing the results of Tsujikawa's technology in every aspect of life. While cherishing the traditional hand-carved sculptures created with chisels and hammers from the founding era, we continue to challenge ourselves with metal sculpting using machines such as sculpting machines and machining centers, as well as sculptural modeling utilizing 3D printers and five-axis machining. The fusion of craftsmanship passed down over the past 100 years and cutting-edge technology is Tsujikawa's strength. The technology we have cultivated is beneficial not only in Japan but also to people around the world. In recent years, Tsujikawa has expanded into five countries: China, Thailand, Indonesia, India, and Vietnam, in line with globalization. We provide high-quality products utilizing Tsujikawa's sculpting technology to both Japanese companies and local customers. In the next 100 years, we will continue to evolve and challenge ourselves with the mission of "beautifying and making the world comfortable through sculpting technology, enriching people's hearts and lives."