800 Examples of Quality Improvement Methods in Manufacturing: Free Manufacturing Network Consultation
At the Takasaki Manufacturing Technology Research Institute, we introduce quality improvement methods and tools that can be used immediately in the manufacturing industry, and we engage in outreach activities for small and medium-sized enterprises.
Three Support Projects to Enhance the Added Value of the Manufacturing Industry 1. Information Dissemination Project - Distribution of free email newsletters (weekly) - Free email courses (zero defects countermeasures, design quality improvement, etc.) - Publishing, contributions, seminar lectures (Nikkan Kogyo Shimbun, Book Trip, etc.) - Distribution of free mini explanatory books (quality improvement explanatory books, various form templates) - Planning and production of DVD manuals and PDF electronic data manuals 2. Business Improvement Support Project - Development and dissemination of practical methods and tools for the workplace - Planning and hosting of on-site seminars tailored to company requests - Quality improvement and productivity enhancement measures through on-site support for companies - Implementation of productivity improvement training through the Polytechnic Center projects in each prefecture 3. Management Support Project - Introduction of overseas partner factories and support for contract manufacturing of molds, etc., to ensure QCD - Quality enhancement through support for new product production launches - Support for digital transformation, introduction of robots and IoT - Business plan formulation, escaping subcontracting dependency, customer acquisition via the web - Support for subsidy applications
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basic information
At the research institute, we propose quality improvement methods and tools that can be used immediately in the front-line field. ★ Contents of Quality Improvement Support Services 1. "Free: Manufacturing Network Consultation" Completely free service https://mailform.mface.jp/frms/bintian/8s3ieuzwsa8f 2. Information on Online Training for Young Engineers to Level Up http://factorysupport-takasaki.com/article/416480897.html 3. Implementation of In-House Training for Young Employees with On-Demand Distribution Texts http://factorysupport-takasaki.com/article/461790700.html 4. Learning from Past Countermeasure Cases with Electronic Data Teaching Materials http://factorysupport-takasaki.com/article/424984376.html 5. Free Services (Newsletter, Form Templates, Email Courses, etc.) http://factorysupport-takasaki.com/category/26560063-1.html
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Applications/Examples of results
Main Activity Achievements ● Main Quality Improvement Support 2015: Productivity improvement of precision machinery assembly line in South Korea 2016: Establishment of quality management system at rice milling factory in Kagawa Prefecture 2017: Support for new field entry of resin parts and mold manufacturing company in Gunma Prefecture 2018: Basics of quality management and defect countermeasures at automotive parts factory in Saitama Prefecture 2019: Support for productivity improvement in pressing and welding processes in Gunma Prefecture 2020: Introduction of robots at resin molding factory in Gunma Prefecture 2021: Standardization of operations and establishment of practices at special machinery manufacturing factory in Chiba Prefecture 2021: Productivity improvement at plating factory in Chiba Prefecture 2022: Reduction of defects at casting and die-casting factory in Saitama Prefecture ● Writing and Contributions March 2018: Special issue of Machine Design "Immediate Use Design Error Prevention Guide," published by Nikkan Kogyo Shimbun January 2021: Book "Reviving Small and Medium Manufacturing Industries: 7 Reforms," published by Book Trip ● Seminar Lecturer - Achievements: 7 times in 2020, 4 times in 2021 - Organizers: Nikkan Kogyo Shimbun, Japan Techno Center/Information Organization, R&D Support Center - Themes: Human error countermeasures / Reliability design and FMEA implementation procedures / Why-why analysis usable by site supervisors
Detailed information
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The Takasaki Manufacturing Technology Research Institute is one of the largest quality improvement support sites in Japan.
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We are addressing various challenges such as management improvement for small and medium-sized manufacturing businesses, digital transformation (DX), quality improvement, and the development of young employees.
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We have prepared numerous manuals, procedures, and texts that can be used for on-site improvements and group training.
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One of the largest selections in Japan, you can choose from 57 different types.
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There are DVD and PDF electronic versions of texts and manuals that address improvements in manufacturing quality, design quality, and the activation of improvement activities.
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We will enhance communication through group discussions and solve various issues within the workplace.
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We introduced collaborative robots into the manufacturing line to reduce labor costs.
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We improved productivity by eliminating waste in the automotive sheet metal parts line and shortening lead times.
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![On-site Leader Quality Improvement Procedure Manual, Text, and Manual Series [Pro Manual for Immediate Use on Site] Self-Development and In-House Training Textbook](https://image.mono.ipros.com/public/catalog/image/01/8e9/653132/IPROS31923102756973421912.jpeg?w=120&h=170)
![Template Set of Basic Agreement for (Overseas) Cooperative Factory Transactions - 3 Items [Pro Manual for Immediate Use on Site] <Free: Format Form & Mini Explanation>](https://image.mono.ipros.com/public/catalog/image/01/94d/657612/IPROS08935440281728547529.jpeg?w=120&h=170)
Company information
■Company Name: Takasaki Swift Technology Solutions Co., Ltd. ■Established: March 1, 2014 ■Company Incorporation: August 15, 2017 ■Representative: Representative Employee Kanou Hamada ■Capital: 2 million yen ■Sales: 20 million yen ■Main Business: Manufacturing Technology Consulting (Quality Improvement/Productivity Enhancement) ● Subsidy Application Support (Restructuring Subsidy, Overseas Supply Chain Resilience Subsidy, etc.) ● Contract Design and Manufacturing of Molds, etc. (Prototype Molds, Parts Machining, Glossy Coating, etc.) ● Manuals and DVD Series for Immediate Use on Site (On-site Handbooks, Self-Learning, Employee Training Texts) ● Seminars (For Young and Mid-Career Employees / For Managers) ● Quality Improvement Support (Quality Improvement, New Product Launch, Contract Manufacturing)