Case studies for solutions to concerns about surface finishing and roughness of stainless steel and thick plate steel materials.
EGR
We'll finish hot-rolled material No. 1 as cold-rolled material 2B!?
★When manufacturing with stainless steel, a cold-rolled finish is necessary, but only the standard for hot-rolled material No. 1 exists! ★I want to achieve a finish similar to cold-rolled material or mirror polishing for difficult-to-grind materials like hot-rolled material No. 1, high alloys, and titanium!! For those facing such concerns, Tokyo Stainless Polishing Co., Ltd. has solved and improved the situation using the following technologies! [PR Points] ☆With our original EGR polishing technology, we can finish rough thick plates and hot-rolled material No. 1 to a roughness equivalent to that of cold-rolled material finishes!! ☆We achieve the highest quality polishing finish even on steel materials with a thickness of 4mm or more, which have been considered difficult for mirror polishing!! ☆We provide high-quality polishing finishes not only for all types of stainless steel but also for difficult-to-grind materials like high alloys and titanium!! *For more details, please feel free to contact us. *Please refer to the PDF for information on polishing finish types, EGR, and finishing polishing technology.
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basic information
【EGR (Electrolytic Grinding Reducing)】 〇 The high-temperature oxidation scale on materials after hot rolling and annealing can be descaled with low environmental impact without using acids. 〇 Regardless of whether the surface has high-temperature oxidation scale or is pickled, a reduction of about 30μm per pass of the head can be achieved. EGR grinding is applicable to all stainless steel grades and can also achieve polishing effects on high-alloy and pure titanium, among others. *For more details, please feel free to contact us.
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Applications/Examples of results
No.1 finishing materials, high-temperature oxidation scale adhering materials, difficult-to-grind materials such as high alloys and titanium, mirror-polished products, construction materials, monuments, street furniture, etc. They are also used as interior materials in the new building of the Kyoto National Museum. We provide polishing tailored to your application. Please feel free to contact us. - Japan Society of Metals and Materials, "37th Technology Development Award" - Domestic patents: "Method for manufacturing stainless steel plates" and two others, totaling three - EP patents: "Stainless Steel and surface treatment method for stainless steel" and two others, totaling three - Chinese patent: "Method for manufacturing steel materials" - Korean patent: "Method for manufacturing steel materials"
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Company information
Founded as Tokyo Stainless Polishing Industry in Minamisenju, Tokyo in 1951. In 1960, it was reorganized into a corporation and adopted its current name. Since then, it has expanded its factories to include the Tokyo headquarters, as well as locations in Chiba (74 employees), Fukuoka (65 employees), and Sapporo (31 employees), continuing to this day. We provide stainless steel processing with the industry's leading equipment and a consistent quality control system from polishing to cutting through our unique production line. We take pride in our long-standing contract processing achievements directly from stainless steel manufacturers and respond to our customers' diverse needs for stainless steel with the knowledge, experience, and technology developed over our 71 years of operation. With excellent logistics access to various cities, we offer service center functions tailored to the regions from our bases in Chiba, Fukuoka, and Sapporo. As a company specializing in polishing and refining processing, we are committed to challenging ourselves to contribute to society in ways that only we can.