Changing from sheet metal processing to "adhesive processing" to enhance the added value of products.
It will result in three-dimensional processing, enhancing the added value of the product.
Generally, there is an image that "sheet metal processing is fast and cheap," but especially with laser processing, questions arise such as, "What is the charge per hour?" "What are the depreciation costs for consumables?" "How about the finishing of burrs and edges? Is it done by hand?" It seems that it is not necessarily the case that "fast means cheap." While sheet metal processing is more of a flat processing method, adhesive processing becomes three-dimensional, enhancing the added value of the product. Although the required processing precision may seem excessive, processing up to about 10 microns is easy. *For more details, please refer to the PDF materials or feel free to contact us.*
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General Chamfering Process In a typical chamfering process, a chamfer cutter is used. When using clamps for chamfering, the clamps can get in the way, leading to two additional steps for changing the clamps. Even with a five-axis machining center, chamfering on the backside of the material is not possible, so the material needs to be flipped over. This requires two additional steps on the backside, resulting in a total of four steps, which incurs labor costs for the changeover work. Additionally, during the changeover, there is a risk of scratches or misalignment in precision, raising concerns about quality due to human intervention.
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Meiwa's Unique Chamfering Process (Pascal Processing) 【What is Pascal Processing?】 Our unique Pascal processing method uses a custom Pascal cutter, allowing for chamfering on both the front and back surfaces in a single process (this applies only when the back surface requires chamfering). Of course, we can process multiple pieces simultaneously from a single table, so workpiece changes can be done all at once for many products. Since everything is controlled by the machine's program in one process, we can ensure stable quality supply.
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Our company conducts various experiments with double-sided tape and uses a solvent that allows for easy peeling, contributing to many fields through our bonding processing and easy peeling technology. We are confident that this technology offers significant benefits to our customers, especially for thin and small items. We perform high-precision processing with a processing range of 1,050mm x 560mm and a processing accuracy of around 10 microns. Please feel free to contact us.