A non-contact automatic inspection system that significantly reduces inspection man-hours.
Wouldn't it be better to automate dimension measurements, such as assembly inspections, without human intervention? "There's a shortage of manpower on the production line." "I want to reduce the risk of injury and human error by streamlining the production line." "I want to improve inspection efficiency." "I don't want to have multiple measuring jigs." 'Vectro2' is a non-contact automatic inspection system that addresses these challenges and significantly reduces inspection labor. By conducting non-contact and automatic product inspections with a collaborative robot equipped with Vectro2, it is possible to reduce labor, prevent the risk of injury and human error through automation, and improve the quality of inspections. Additionally, it eliminates the need for multiple measuring jigs by obtaining not only numerical values but also two-dimensional cross-sections of the inspection areas. It measures steps, gaps, arcs, edge chipping, holes, sealing parts, angles, etc., with high precision and outputs inspection result reports. 【Features】 ■ Non-contact and automatic gap, step, and R measurement tool ■ A wide range of measurement functions that accommodate various shapes ■ Measurement reliability certified by ISO17025 ■ Versatility that is compatible with any collaborative robot manufacturer
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basic information
【Specifications】 [Hardware] ■Product Name: Vectro2 ■Weight: 460g ■Dimensions: 116 x 134 x 46.5 mm (W x D x H) ■Storage: 2GB ■Power Supply: Rated Power: 6W (12V @ 0.5A) ■Protection Rating: IP50 ■Operating Temperature: 0 to 40℃ ■Ethernet: 100Mbps Fast Ethernet (100BaseTX) ■Communication Protocol: TCP/IP, Modbus TCP [Measurement Head] ■Field of View: 60mm ■Measurement Distance: 57mm ■Repeatability: ±25μm ■Laser: Class 2M (with automatic dimming function) ■Laser Wavelength: R: 650nm, V: 405nm ■Dimensions (W×D×H): 56×99×41mm (with protective cover) ■Weight: Approximately 170g ■Operating Temperature Range: 0 to 40℃ ■Storage Temperature Range: -20 to 60℃
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Applications/Examples of results
【Applicable Cases】 ■ Gap/step measurement of door panels ■ Gap/step measurement of automotive interiors ■ Gap/step measurement of joint areas ■ Dimension measurement of tire grooves ■ Gap/step measurement of plated parts ■ Panel gap/step measurement ■ Gap/step measurement of tail lamps ■ Gap/step measurement of home appliance backs ■ Measurement of processing radii, etc.
Company information
Fujitec Technical Research Co., Ltd. is a proposal-based consulting company that provides advanced technology to the technical development field of the manufacturing industry. The industries we work with are diverse, including automotive, energy plant construction, materials, steel, chemicals, railways and roads, food, electronics, heavy machinery, and medical fields. In these industries, there are numerous technical challenges from product design to manufacturing and construction, and themes that need improvement, such as "reducing production costs," "improving quality," "enhancing performance," and "shortening manufacturing processes," are never-ending. To address these challenges, we support our customers through two types of businesses.