[Case Study] Improvement of Production Capacity through Multi-Axis Multiple Take-offs of Small Transformer Secondary Windings
Reduction of defects through improved bobbin position accuracy! Quality will improve as manual work by operators decreases.
We would like to introduce a case where the production capacity of small transformer secondary windings was improved through multi-axis multi-piece production. The challenge was the increased setup time during the resumption of production. To respond to the customer's increased demand, PRONEC transitioned the secondary winding process of small transformers, which was previously manufactured using a single-axis winding machine, to a multi-axis winding machine with a proven track record, increasing the production capacity from 150K pieces/month to 300K pieces/month. This improvement made it possible to meet increased production requests without adding personnel to the production line. 【Effects】 ■ Increased production capacity ■ Reduction of defects due to improved bobbin positioning accuracy ■ Quality improvement due to reduced manual labor by operators *For more details, please refer to the related links or feel free to contact us.
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[Issue] ■Increase in setup time when resuming production *For more details, please refer to the related links or feel free to contact us.
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Download All Catalogs![[Company Introduction] Pronex Co., Ltd.](https://image.mono.ipros.com/public/catalog/image/01/0f5/666101/IPROS55198449231760520928.jpeg?w=120&h=170)
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Pronex Co., Ltd. has a manufacturing base in Thailand, where many companies are expanding, and has established a system to supply products worldwide, primarily in Asia. **Strengths of Pronex** - **Development Capability of Winding Machines and Jigs** Our company has developed its own air-core coil winding machine, capable of handling various types of wires, including round wires with conductor diameters from φ0.02 to φ0.90, stranded wires (Litz wires), and flat wires. To solve our customers' challenges, our factory in Thailand conducts various technical verifications of coils daily. - **Stable Quality** With over 30 years of experience in coil manufacturing, we implement various measures to meet the different quality requirements for each product based on that experience. Additionally, our factory in Thailand has obtained certifications such as ISO9001, ISO14001, and IATF16949, and is continuously working to improve quality performance. - **Flexible Production System** We build a production system tailored to customer needs, ranging from a few development prototypes to mass production of several million units per month. The factory in Thailand has ample space and can accommodate isolated dedicated areas and clean rooms for confidentiality.