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  6. Ceramic DIP coating setter for firing, ideal for extending lifespan.

Ceramic DIP coating setter for firing, ideal for extending lifespan.

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last updated:Sep 06, 2022

ナラサキ産業 メカトロソリューション部 機能材料課
ナラサキ産業 メカトロソリューション部 機能材料課
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Ideal for extending the lifespan of setters for firing electronic components! We also respond to customers facing challenges related to environmental themes such as SDGs.

◆Longer lifespan of setters for firing electronic components ◆Base materials Oxide-based materials such as mullite and alumina Other materials are also possible (Proposals including setters are also available) ◆Film types Oxide-based (alumina, yttria, zirconia, etc.) Non-oxide (such as BN) ◆Features Improves release properties and suppresses setter wear due to adhesion with the workpiece. Enables film formation on complex shapes due to the DIP method for ceramic slurry.

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Ceramic DIP coating setter for firing, ideal for extending lifespan.

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【Proposal Method】 - Proposal for coating only (film formation on supplied materials) - Proposal including setters 【Applicable Film Types】 - Oxide-based - Non-oxide-based * We will propose the optimal film type based on the usage environment and requirements. 【Base Material】 Generally, it will be ceramic. * Metal base materials can also be accommodated depending on the usage environment. 【Features】 Can accommodate complex shapes ◆ Setter end faces ◆ Hollow shapes ◆ 3D structures * Can accommodate shapes that are impossible with conventional thermal spraying or vacuum deposition.

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Applications/Examples of results

Can accommodate complex shapes ◆ Setter end face ◆ Hollow shapes such as pipes ◆ 3D structures * Can accommodate shapes that are impossible with conventional thermal spraying or vacuum deposition.

Detailed information

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    The surface finish will be smooth with a texture of approximately R.a1.0μm. By improving release properties, it becomes possible to prevent wear of the setter due to adhesion with the workpiece, achieving a longer lifespan. Since the usage conditions vary among customers, we will assist you in finding the optimal conditions.

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Ceramic DIP coating, mullite setter for firing, suitable for extending lifespan.

Ceramic DIP coating, mullite setter for firing, suitable for extending lifespan.

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[In Development] BN Coating: Stabilizing film thickness by replacing spray application and brush application!

[In Development] BN Coating: Stabilizing film thickness by replacing spray application and brush application!

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ナラサキ産業

ナラサキ産業 メカトロソリューション部 機能材料課

Manufacturing and processing contract

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Narasaki Sangyo Co., Ltd. "Functional Materials Division" specializes in high-performance material contract processing. The materials we handle fall into "five categories": 1. Ceramics/Glass 2. Metals 3. Engineering Plastics 4. Carbon 5. Surface Treatment We offer a wide range of services, and if you provide us with a single production drawing, we can deliver various materials and surface treatments as a one-stop solution. We cater to everything from general-purpose to specialty materials, including high-precision, fine, electrical discharge, laser processing, as well as surface treatments such as coating, precision cleaning, and blasting. Our particular strength lies in high-precision and short-lead-time processing of ceramics. By machining from pre-fired materials, we achieve short lead times for ceramics that traditionally take several months. We handle a wide range of ceramics, including machinable ceramics like Hotovel, as well as fine ceramics such as alumina and zirconia, and non-oxide ceramics like silicon carbide, silicon nitride, and aluminum nitride. We are also actively engaged in proposing cost reductions for overseas ceramics and other international materials. We can accommodate various contract processing projects, from prototype development starting with a quantity of one to mass production.

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