3D pipe laser processing. Supports thick plates and metals other than iron [contract processing].
We can provide processing of thick stainless steel pipes, soft steel pipes, aluminum pipes, copper pipes, and brass pipes at ultra-high processing speeds.
Processing of steel pipes such as square pipes and round pipes was limited to methods like press processing (notching and drilling at the ends) and drilling with a drill. Pipe laser processing is a revolutionary method that allows for the processing of pipe shapes, which was previously labor-intensive, to be done in a single laser processing step. Since there is no need to create molds, the lead time is short, production costs can be significantly reduced, and manufacturing efficiency is greatly improved. Our company operates two pipe laser processing machines: one from TRUMPF, known for its world-class processing speed, and another from the Italian company ADIGE (part of the BLM Group). The laser output is powerful enough to handle the processing of aluminum, copper, and brass pipes, which were difficult with conventional machines, as well as cutting thick-walled and heavy pipes. We can provide high-speed processing for thick stainless steel pipes, mild steel pipes, aluminum pipes, copper pipes, and brass pipes. We can accommodate not only small lots and prototypes, which would be wasteful to create molds for, but also mass production with competitive production volumes and pricing. 【Supports Bevel Processing】 By rotating the processing head, cutting can be performed at angles other than vertical to the processing surface. Specifically, it is possible to drill holes at an angle along the axis and to create counterbores in the hole areas.
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basic information
---------------------------------------------- ■ Pipe Laser Processing Specifications ---------------------------------------------- Laser Output: 3kW (Disk Laser) ■ Processable Materials and Maximum Plate Thickness - Stainless Steel: 5 mm - Mild Steel: 8 mm - Aluminum: 6 mm - Copper: 3 mm - Brass: 5 mm ■ Maximum Processing Dimensions - Round Pipe: Maximum Outer Diameter 152 mm - Square Pipe: Maximum Side Length 152 mm / Circumscribed Circle Diameter 170 mm - Maximum Loading Length: 6.5m - Maximum Weight: MAX 130kg (20kg/m) - Gripping Margin: 130mm ■ Others - Rapid Cut - Beveling Function Available (Processing Head up to 45°)
Price information
We can provide information on production volumes and prices that can accommodate mass production.
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Applications/Examples of results
It's too wasteful to create a mold for small lots, but we can provide production quantities and prices that are suitable not only for prototypes but also for mass production. We have a track record of product processing in industries such as: - Construction - Industrial machinery - Office automation and furniture - Automotive and vehicles
Detailed information
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Sample of fitting for SUS round pipes. It is manufactured utilizing the fitting processing of the pipes, ensuring that other pipes do not come loose from each other.
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This is a frame made of SUS square pipes. Products that utilize sheet metal and pipe fitting processing can be manufactured.
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This is a fitting product made of SUS square pipes. It allows for easy positioning of pipe products utilizing the fitting processing.
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This is a processed item made from SGP25A (Φ34×t3.2) pipe, leaving a 0.5mm width. Fine processing that takes advantage of the laser's features is also possible.
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Using a pipe laser, you can freely cut designs such as text and sketches. This is the processing of patterns on SUSΦ32×t2 pipes. With a pipe laser, you can also freely cut designs like text and sketches. 【Supported Data Formats】 DXF, DWG, Illustrator, Solidworks, STEP, IGES *Bitmap data tracing is also possible.
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Our company specializes in welded sheet metal processing and laser processing, equipped with advanced machinery and a large number of qualified technicians, placing a strong emphasis on quality control and striving for customer satisfaction. We enhance production efficiency and reduce costs through a consistent workflow from design to manufacturing, painting, assembly, and installation. We are capable of flexible order handling, from small lot production to mass production.