The basic idea is "reducing the hassle of tool changes"! Based on this, I will explain the fundamental concept.
The depth of the cut H = end mill diameter φD × 5, with H being ideally within 5D. The higher the depth, the greater the curvature at the tip of the end mill, which affects the dimensions. As a guideline to avoid curvature, if we consider the end mill diameter as φD, the depth of the cut should be kept within 5D to complete the machining in one go. Exceeding 5D will require the cut to be done in two or more passes, which increases the time and consequently reflects on the cost. If it is absolutely necessary to make it smaller than R5 in design, it would be easier to select tools if you specify "R4 or less" instead of just "R4," which can help reduce costs. 【Cost Reduction Points】 ■ Cutting range and height H ■ R size ■ Fillet size *For more details, please refer to the PDF document or feel free to contact us.
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Our company has extensive knowledge and experience in heat press-in processing (outsert processing) for insert nuts in resin molded products. "Outsert quality is unstable." "I want to shorten the delivery time for the outsert process." "I want to review costs." "I want to allocate personnel to core business." "I want to solve issues related to resin leakage and resin burrs caused by outsert processing." "I would like to consult on hole design." "I would like you to design insert nuts." Do you have any such concerns? Based on our rich experience and track record, we provide stable supply of high-quality outsert processing. With our unique know-how and efficient production system, we strongly support the realization of the quality, delivery time, and cost that our customers require. We can flexibly respond from prototypes to mass production. We will not just perform tasks but will provide optimal proposals tailored to your product specifications and production plans. Please feel free to contact us for any technical inquiries regarding outsert processing and insert nuts. For concerns about outsert processing and insert nuts, turn to Prostech. We will robustly support your manufacturing from the downstream processes.