Reduced wear and improved lifespan! A case study of significant cost reduction in processing through automation and TA transformation.
We would like to introduce a case where we improved the chip trouble during the counterboring process of end mills using our "TA Taira Drill." The customer's challenges included the fact that during the counterboring process with end mills, chips were not being separated and were wrapping around the main body, which required manual operation to check the chips. Additionally, they were using solid end mills, which incurred high costs. By using our product for counterboring on inclined surfaces, we addressed these issues. By implementing step processing, we were able to separate the chips, achieve unmanned operation, and reduce tool costs. [Case Summary (Partial)] ■ Workpiece: Machine parts ■ Material: Pre-hardened steel ■ Challenges - Chips were not being separated and were wrapping around the main body during the counterboring process with end mills. - Manual operation was required to check the chips. - Using solid end mills for counterboring on inclined surfaces incurred high costs. *For more details, please refer to the related links or feel free to contact us.
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【Other Case Summary】 ■Solution: Improved issues by performing seat hole processing on inclined surfaces using the "TA Tailored Drill TLZ type." ■Improvement Results - By performing step processing, it became possible to break up chips, achieving unmanned operation. - Switching from solid end mills to this product reduced tool costs. - Less wear and improved lifespan compared to solid end mills. *For more details, please refer to the related links or feel free to contact us.
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Since our founding in 1938, we have recognized the potential of cemented carbide in industry and have independently pioneered innovations in cemented carbide tools and the evolution of processing. Based on the powder metallurgy technology cultivated in cemented carbide manufacturing, we have successively introduced innovative technologies to the market, including the world's first practical application of conventional cermet chips, the development of ball end mills and drills with spiral cutting edges, and end mills with twisted cutting edges. In recent years, we have created highly original new technologies in various fields, such as diamond and cemented carbide integrated sintered products, cemented carbide for irregular gear forming molds, and tool materials made from rare metal-reduced alloys, which we sell worldwide. In addition to developing materials and products, we consistently conduct in-house production from the preparation of raw powders, ensuring stable high-quality products, which we believe has earned us the trust of our customers. Today, there are very few products in the world that do not undergo machining processes such as cutting or plastic processing. Even in the realm of advanced science, the advancement of processing technology is essential for practical application and industrialization. In this era of global competition, we will challenge new fields without being bound by convention, adhering to the philosophy that "management is creation" and "richly creative technology development" to contribute to the world.
![[Processing Example] Groove Machining of 55HRC High Hardness Material (Intermittent Cutting)](https://image.mono.ipros.com/public/product/image/b0e/2001180860/IPROS76932199535389336773.png?w=280&h=280)
![[Processing Example] Consolidation of rough machining and finishing machining of aluminum.](https://image.mono.ipros.com/public/product/image/1b5/2001180882/IPROS58869922489823426365.png?w=280&h=280)
