Compact Multitasking Machine M200Xd1

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M200Xd1

last updated：Feb 21, 2024

From composite processing of turning and machining to multi-surface processing, it demonstrates high productivity, and with the newly developed 28-tool magazine, it further evolves process integration.

A compact body that integrates functionality, achieving various machining processes with this one machine. The integration of turning and machining processes enhances customer productivity like never before. The newly added simultaneous 5-axis function enables the machining of complex shapes. ■ Mass Production Type Composite Machining Machine Process integration from composite machining to multi-surface machining using a mass production type composite machining machine. ■ Productivity Relentless pursuit of high productivity and a wide variety of fixture mounting options. ■ Machining Capability Demonstrates high machining capability from machining to turning processes. ■ Operability Equipped with the newly developed "CNC-D00" control device that prioritizes ease of use. It also achieves accessibility that makes setup work easier.

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basic information

"Basic Specifications" ■ Maximum spindle speed (min-1) 　　　　　10,000min-1 16,000min-1 (optional) ■ Maximum turning spindle speed 　　　　　2,000min-1 ■ Travel distance 　　　　　X: 200mm Y: 440mm Z: 305mm 　　　　　A: 120 to -30 degrees, C: 360 degrees ■ Number of tool storage 　　　　　22/28 tools ■ Rapid feed rate X×Y×Z axes 　　　　　50m/min × 50m/min × 50m/min ■ Indexing speed A×C axes 　　　　　A: 60min-1 C: 200min-1 ■ Required floor space 　　　　　1,280mm × 2,667mm ■ BT double-sided clamping specification (BIG-PLUS) optional ■ Coolant through spindle (CTS) optional

Applications/Examples of results

"Examples of Processing" 【Automotive Related】 Electric Water Pump Housing Scroll Compressor Parts 【Pulp Related】 Gas Control Valve Gas Cylinder Valve 【Medical Related】 Artificial Knee Joint Hip Joint Acetabulum Bone Plate 【Precision Equipment】 High-Pressure Regulator Watch Case Cross Roller Bearing

Detailed information

Turning and machining can be completed on a single machine with one chuck. This eliminates the handling between the lathe and machining, providing various benefits. ■ Advantages of combined processing - Reduction of handling time between machines - Reduction in the number of operators - Improved processing accuracy due to one-chucking
By equipping a tilting rotary table capable of high-speed indexing, process integration through multi-surface machining can be achieved. Sufficient machining area is secured even when the tilting axis (A-axis) is indexed to 90°. (Y-axis movement distance of 330mm from the table surface at A-axis 90°) ■ Indexing time from 0 to 90 degrees A-axis: 0.6s C-axis: 0.7s
The newly developed turret-type magazine that holds 28 tools further promotes process integration through composite processing and multi-surface machining. * A 22-tool magazine is also available as an option.
The activation/deactivation of the main axis, the elevation and lowering of the Z-axis, and the acceleration and optimization of the magazine operation enable high-speed tool changes. ■28-tool magazine Chip to Chip 1.4s Tool to Tool 0.8s
By performing tool exchange simultaneously with positioning on the XY axis and AC axis, we reduce wasted time. ■ Spindle Start/Stop Time Machining spindle: 0.2s or less Turning spindle: 0.3s or less
The high spindle torque in the mid-high speed range demonstrates its power in high-speed and high-efficiency machining of aluminum and iron. ■10,000 min-1 (standard) Maximum torque 40 N·m Maximum output 18.9 kW
The high-output turning spindle with a maximum rotation speed of 2,000 min-1 and the turning tool held by a double plunger lock system enable efficient machining. ■ Turning Spindle Maximum Torque: 55 N·m Maximum Power: 8.7 kW
The mechanical and servo clamping method demonstrates high processing capability under heavy loads, while also achieving stable processing in turning operations, thereby improving machining accuracy. A double type with clamping mechanisms on both sides has been added, further enhancing processing capability. ■A-axis clamp torque *2 Single 695N·m Double 975N·m *1. The single type is only on the drive side. *2. This value is for mechanical clamping (at pneumatic pressure of 0.5MPa) plus servo clamping.
It is equipped with functions necessary for simultaneous 5-axis machining, such as tool tip control while changing the orientation of the tool against the workpiece, maximum 1,000 blocks of look-ahead, and sub-micron commands. The new control CNC-D00 significantly enhances CPU capabilities, increasing the micro-segment processing ability to four times that of conventional control devices, allowing for high-speed processing of CAM data with small tolerances. Additionally, it employs a roller gear cam for the A-axis and a DD motor for the C-axis, eliminating backlash. These features enable high-speed and high-precision simultaneous 5-axis machining. ■ NC functions related to simultaneous 5-axis machining * Tool tip control (1,000 blocks look-ahead) Sub-micron commands Inclined surface coordinate commands Memory capacity (3GB) * All are standard features on the M200Xd1-5AX.