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Die casting is a casting method in which molten metal is injected into a precisely crafted mold under high pressure. It is classified into hot chamber and cold chamber types depending on whether the molten metal injection device is located within the molten metal holding furnace. Our company uses the cold chamber type.
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basic information
1. Cost reduction and early amortization of molds through machining-free processes Machining-free refers to a technology that eliminates the need for machining by enhancing the precision of molds for bearing holes, oil seal holes, mating surfaces, etc., utilizing the high reproducibility of die casting. By adopting a machining-free approach, it is possible to reduce machining costs and achieve early amortization of molds. 2. Improvement of quality and reduction of defect rates through vacuum die casting Vacuum die casting is a method of casting in a vacuum and reduced pressure within the mold. The amount of gas within our products can be approximately 5cc/100g of aluminum, depending on the shape. This method reduces air entrapment and improves the flow of molten metal, enabling the production of dense internal structures with minimal defects, thus improving material delivery quality and reducing defect rates. 3. Responding with materials that meet customer needs Currently, about 95% of aluminum die casting production in Japan is made from the alloy ADC12. Our company primarily produces ADC12, but we also use ADC3 for corrosion resistance and ADC6 for toughness, allowing us to respond with materials that meet customer needs.
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Applications/Examples of results
- Engine bracket for trucks - Arm for horizontal multi-joint robots - Case for large LED floodlights - Clutch case for small tractors - Cylinder block for two-cylinder general-purpose engines - Steering gearbox for light vehicles - Muffler cover for jet skis - Oil case for outboard motors - Cylinder block for four-cylinder marine engines - Gear case for marine engines
Detailed information
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Product Name: Case for Large LED Floodlight Material: ADC12 Dimensions: 513*740*210 Weight: 11.50 Casting Machine: 2250 ton
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Product Name: Cylinder Block for Four-Cylinder Marine Engine Material: ADC12 Dimensions: 470*240*220 Weight: 13.0 Casting Machine: 2250 ton
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Product Name: Engine Bracket for Trucks Material: ADC12 Dimensions: 311*510*132 Weight: 5.99 Casting Machine: 1250 ton
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Company information
Our company, while originating from sand casting, is also an enterprise with extensive experience in mold gravity casting and die casting methods. With the knowledge and experience we have cultivated so far, we propose aluminum conversion and suitable methods from other materials. We aim to create a workplace and workforce that can clearly communicate the advantages of each method to our customers. Additionally, we will continue to strengthen the manufacturing of aluminum castings and work on research and development of new materials centered around aluminum, which has excellent recyclability, as well as the introduction of surrounding technologies.