[Case Study] Heat Generation Type Gas Generation Device (DX Gas Generation Device)
Atmospheric gas generation device
By devising a cooling method, rapid cooling has been achieved. It is possible to perform heat treatment without any time loss.
By changing the cooling method of the generated gas, it has become possible to shorten the cycle and efficiently perform heat treatment. 【Challenges Before Implementation】 Want to cool the generated gas quickly for use. 【Effects After Implementation】 By using a special two-stage cooling method, we were able to cool the gas faster than conventional water cooling, allowing for heat treatment without time loss. 【Features】 ● It is possible to reduce the costs of hydrogen and nitrogen gases. ● It is also possible to reuse exhaust gases. 【Specifications】 Heat-generating reforming gas generator (DX Gas) Gas that can be generated: Nitrogen / Hydrogen / Carbon Monoxide / Carbon Dioxide DX: 1500℃ Possible production specs: 80–400 m³/h 【Other Implementation Examples】 ■ Want to reduce the cost of reducing gases → 'AX Gas Generator' ■ Want to adjust the carbon concentration in the atmosphere → 'RX Gas Generator' ■ Want to bright anneal aluminum → 'DX Gas Generator' ■ Want to produce N2 atmosphere at low cost → 'N2 Generator PSA' *For more details, please refer to the PDF document or feel free to contact us.
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basic information
【Products Offered】 ◆ Sintering and Firing Furnace ◆ Annealing Furnace ◆ Tempering Furnace ◆ Quenching and Tempering Furnace ◆ Rotary Kiln ◆ Wire Bright Annealing Furnace ◆ Stainless Steel Heat Treatment Furnace ◆ Aluminum Heat Treatment Furnace ◆ Non-Ferrous Metal Heat Treatment Furnace ◆ Vacuum Furnace ◆ Atmosphere Furnace ◆ Atmosphere Gas Generation Equipment We will make proposals tailored to the material, application, quantity, weight, building conditions, and other factors of the items being processed. We provide total support from the design, manufacturing, installation, maintenance, to after-sales service of industrial furnaces.
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Applications/Examples of results
【Applications】 Oxidation prevention / Decarbonization prevention / Carburizing / Nitriding 【Examples of Achievements】 AX gas generation device / RX gas generation device / DX gas generation device / N2 generation device
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Company information
The manufacturing process of industrial products in all fields almost always includes a heating process. Due to the various factors such as the material, size, processing volume, temperature, ambient gas, and transportation method of the items being processed, heating devices, or thermal processing furnaces, will have different specifications. Our company has consistently responded to user expectations with a flexible design and manufacturing system. We have accumulated extensive experience and achievements across a wide range of materials, including metal materials and mechanical components, as well as electronic components made of glass and ceramics, magnetic materials, battery materials, and various powder materials, regardless of the target objects. In recent years, it has become rare for thermal processing furnaces to serve merely as heating devices, and there is often a demand for some additional functions. In addition to safety, energy efficiency, and automation, we actively incorporate advanced technologies to address environmental issues and enhance usability, going beyond merely following past technologies, and we will continue to create alongside our customers.