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  6. [Case Study] Establishing a Preventive Maintenance System from Scratch in a New Factory

[Case Study] Establishing a Preventive Maintenance System from Scratch in a New Factory

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last updated:Sep 15, 2023

八千代ソリューションズ
八千代ソリューションズ
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A case where an ideal equipment maintenance system was established and passed the ISO 22000 audit in a paperless manner.

Kumamoto Daido Foods Co., Ltd. was established in the first year of the Reiwa era as a group company of Kumamoto Daido Seika Co., Ltd., which wholesales delicious vegetables and fruits harvested nationwide in the market. The company not only procures vegetables and fruits from contracted farmers for processing but also engages in its own cultivation. As a newly established company, the equipment maintenance system started from scratch. To create a system that can provide high-quality products stably through preventive maintenance, they introduced "MENTENA." 【Challenges】 ■ The newly established factory did not have an equipment maintenance system in place, and it was starting from zero. ■ They wanted to establish and implement a qualified maintenance plan, but it was important to cycle through the maintenance PDCA. ■ They felt there were limitations in managing systems and maintenance records using paper and Excel. ■ They wanted to introduce an equipment maintenance system that is user-friendly on-site and reasonably priced. *For more details, please refer to the PDF document or feel free to contact us.

    Production Management System
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[Case Study] Establishing a Preventive Maintenance System from Scratch in a New Factory

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**Effects** - It has become easier to establish annual and monthly plans, and we can now identify appropriate maintenance timings, failure points, and the budget required for maintenance. - We are now able to implement preventive maintenance, contributing to the safety of the workplace and the quality of products. - During the ISO 22000 audit, the utilization of the equipment management system for ensuring product quality has been recognized for achieving efficiency and visibility. *For more details, please refer to the PDF document or feel free to contact us.*

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Maintenance System "MENTENA"

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[Case Study] Established a preventive maintenance system from scratch in a newly built factory, successfully built an ideal equipment maintenance system, and passed the ISO 22000 audit paperlessly.

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Kumamoto Daido Foods Co., Ltd. was established in 2019 as a group company of Kumamoto Daido Seika Co., Ltd., which wholesales delicious vegetables and fruits harvested nationwide. The company procures vegetables and fruits from contracted farmers and also engages in its own cultivation. Being a newly established company, it started its equipment maintenance system from scratch. To create a system that ensures stable supply of high-quality products through preventive maintenance, they have introduced "MENTENA." For more details, please refer to the related products below.

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八千代ソリューションズ

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Yachiyo Solutions Co., Ltd. is a private business company established to utilize the knowledge and experience cultivated by its parent company, Yachiyo Engineering Co., Ltd., over more than 60 years, in order to realize the formation of sustainable local communities and the long-term growth of businesses. Our company develops and provides solutions that implement and expand digital transformation (DX) as the best partner for our customers, offering services that treat data as an asset. Additionally, by continuously refining the quality of our services to exceed customer expectations, we contribute to improving the quality of decision-making and productivity for our clients. As our first initiative, we will inherit and expand the cloud maintenance system "MENTENA" from our parent company as our main service.

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