Introduction to Sheet Metal Processing Technology: About the Mechanical Processes at Our Company
In mechanical engineering, we perform blanking and bending operations, connecting to the next welding process.
【Procedure for Turret Punching Work】 NC turret punch press processing is generally carried out following the steps and procedures outlined below. Confirm production deadlines... Check the deadlines and order in the production plan and work instruction sheet. Steel material acceptance inspection... Confirm the material type, plate thickness, quantity, and dimensions including length, width, and diagonal. NC data input... Input NC data (numerical values) using a PC terminal. Die setup... Based on the work instruction sheet issued by CAM, select the die, confirm the upper and lower positions, and set it on the turret. Trial processing... While aligning the material with the machine, visually confirm the X/Y dimensions and conduct test processing. After processing, perform inspections on dimensions and other factors. Deburring measures... For burrs exceeding 0.2mm, respond by changing the clearance (the gap between the upper and lower dies) or using alternative dies. Processing... Conduct inspections alongside processing. Inspection records are documented on a checklist. Identification and movement... Completed parts after processing are identified with a work ticket and released to the next process, such as bending or assembly.
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basic information
**About Laser Processing** The term "laser" is an acronym for "Light Amplification by Stimulated Emission of Radiation," which means "amplification of light by induced emission of radiation." Laser processing refers to the technique of concentrating light energy into a small area to generate a large amount of energy, which is used to melt the workpiece. In NC turret punch presses, it is suitable for processing thick sheet materials that are difficult to work with, as well as cutting, notching, and drilling complex shapes such as curves. There is also very little burr formation. - Parts we often manufacture include: letter signs, bolts for safes, small parts used around locks, stainless steel decorative items, etc.
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**About NC Bending Processing** NC bending processing refers to what is commonly known as "bending processing," and the machine used for this processing is called an NC bender (bending) machine or press brake. By inputting parameters such as plate thickness, bending angle, and bending dimensions into the NC system, highly precise bending processing is achieved. This process often follows the blanking process, with the next step frequently being assembly welding. The ease of welding assembly and the quality of completion in items like rockers and enclosures largely depend on the precision of this bending processing. Bending processing is generally carried out following these steps: - Confirming delivery dates: Check the delivery dates and order in the production plan and work instruction sheet. - Incoming inspection of processed parts: Verify the quantity and condition of the processed parts. - Die setup: Select a die that is suitable for processing the desired bending shape (utilizing data records). - Inputting processing data: Based on the drawings, input dimensions and angles. - Trial processing: Conduct trial processing and perform quality checks. - Processing: Carry out processing while conducting inspections. Inspection records are noted on a checklist. - Identification and movement: Completed parts after processing are identified with a current item ticket and released to the next process.
Company information
Since our establishment in 1964, we have been designing and manufacturing custom lockers, office furniture, and steel furniture for over half a century. We excel in collaborating with customers from the design stage, providing products through OEM and ODM, and creating made-to-order lockers. Our strengths lie in our extensive design know-how and processing achievements, allowing us to achieve consistent production and completion in-house due to our knowledge of sheet metal and abundant equipment. The original lockers developed from our experience vary widely and possess unique characteristics that differ from other companies' catalog products, including usability, durability, and design. Our unique product range, including valuable item lockers, smart lockers, sports lockers, work lockers, and mailboxes, is a confident creation that aggregates feedback from our customers. We can provide not only standard products but also customized made-to-order items in various sizes and colors quickly and at low prices, thanks to our in-house design, sheet metal processing, painting, assembly, and production system, along with our quality assurance system. Additionally, our production management system and the manufacturing network in Higashi-Osaka enable us to realize products that include components beyond sheet metal. By becoming your partner with our ISO-certified management system, we can assist in product development and sales expansion.
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