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  6. [Sheet Metal Production Example] Mass Production Welding Assembly of Solar Control Boxes

[Sheet Metal Production Example] Mass Production Welding Assembly of Solar Control Boxes

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last updated:Nov 07, 2022

仁張工作所
仁張工作所
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We are currently producing 100 units of outdoor control panels for solar power generation.

The work related to control panels (boxes) has been increasing. Among them, particularly in the field of solar power generation, there are many jobs, often processing large lots of around 100 units. We perform outline cutting with lasers, bend them with a bender, and then the welding process is carried out all at once by a team of 7 to 8 people. In the stud welding process, which is typical for control panels, we maintain quality stability by using automated machines. In the assembly process, we are continuously working on improving productivity by refining the line setup and personnel allocation on a daily basis.

    Contract manufacturing
estimate_2.jpg

[Sheet Metal Production Example] Mass Production Welding Assembly of Solar Control Boxes

estimate_2.jpg
estimate_2.jpg
  • Related Link - https://n-bankin.jp/works/index.php

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basic information

【Material】SGCC (alloy) steel plate 【Thickness】1.6t and others 【Size】Approximately W800×D300×H600 【Lot】Approximately 50 to 100 units 【Process】Blanking (NC, laser) → Bending → Welding (CO2, argon, spot) → Powder coating → Assembly → Packaging

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The control panels related to solar power are often designed for outdoor use, requiring rust resistance. We focus on ensuring that customers can trust us by not only implementing design features like drainage structures to prevent rainwater intrusion but also by considering materials and painting methods to propose effective solutions. Thank you for viewing our **[Sheet Metal Production Examples]**. If you have any inquiries related to "sheet metal consultations" that are similar to your considerations, please feel free to reach out. (Phone number: 072-962-2888, Email address: sales@nimbari.co.jp) We are here to assist with the development of your products and support your sales efforts.

Company information

仁張工作所

仁張工作所

Manufacturing and processing contract

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Since our establishment in 1964, we have been designing and manufacturing custom lockers, office furniture, and steel furniture for over half a century. We excel in collaborating with customers from the design stage, providing products through OEM and ODM, and creating made-to-order lockers. Our strengths lie in our extensive design know-how and processing achievements, allowing us to achieve consistent production and completion in-house due to our knowledge of sheet metal and abundant equipment. The original lockers developed from our experience vary widely and possess unique characteristics that differ from other companies' catalog products, including usability, durability, and design. Our unique product range, including valuable item lockers, smart lockers, sports lockers, work lockers, and mailboxes, is a confident creation that aggregates feedback from our customers. We can provide not only standard products but also customized made-to-order items in various sizes and colors quickly and at low prices, thanks to our in-house design, sheet metal processing, painting, assembly, and production system, along with our quality assurance system. Additionally, our production management system and the manufacturing network in Higashi-Osaka enable us to realize products that include components beyond sheet metal. By becoming your partner with our ISO-certified management system, we can assist in product development and sales expansion.

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