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  6. [Case Study] Achieving Total Cost Reduction

[Case Study] Achieving Total Cost Reduction

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last updated:Feb 18, 2026

興和化成
興和化成
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Reducing processing man-hours for wiring ducts! Introducing case studies of wiring duct processing services.

At Company H, which manufactures and sells equipment for plants and environmental-related devices, there were challenges such as "wanting to reduce the total cost during control panel production" and "there are limits to reducing the cost of materials." They produce a large number of control panels for purification tanks and wastewater treatment equipment, and while working on cost reduction for standard specification control panels, they decided to implement our service. They received feedback that not only did it lead to a reduction in manufacturing costs, but it also contributed to reducing costs that are usually not considered, such as the disposal costs of duct offcuts. 【Overview】 ■ Challenges - There are limits to reducing the cost of materials - There are many factory inspections, and they want to keep the work site clean - There are many female workers, and they want to reduce the labor involved in cutting heavy ducts ■ Results - The processing man-hours for wiring ducts (setup, cutting, cleanup) were reduced - Waste due to processing errors was eliminated - Marking of ducts made it easy to identify installation positions, improving work efficiency - As a result of reducing man-hours, personnel could be assigned to other tasks - A series of efforts and costs related to offcut disposal were also reduced *For more details, please refer to the PDF document or feel free to contact us.

    Wiring materialsProcessing ContractOther contract services
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[Case Study] Achieving Total Cost Reduction

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【Flow of Introduction】 ■ Estimate based on the actual product. Since there are no individual drawings for the wiring duct, the estimate will be submitted after measuring dimensions and confirming specifications of the actual product. ■ Evaluation of the prototype. A prototype manufactured according to the estimated specifications will be delivered for implementation evaluation. ■ Meeting for mass production introduction. Based on the prototype evaluation, specifications for mass production will be discussed (dimension adjustments, additions, deletions, etc.). *For more details, please refer to the PDF document or feel free to contact us.

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[Case Study] Achieving Total Cost Reduction

[Case Study] Achieving Total Cost Reduction

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興和化成

興和化成

Resin/Plastic

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New materials are being developed one after another, processing technologies are diversifying, and various needs are emerging. Manufacturers are now being asked for new technologies and functions. We believe that our role is to organize the latest information, quickly discover and incorporate new value, and to combine or process various technologies and know-how to propose to our client companies.

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