Case Study of Automated Visual Inspection: Inspection Example for Checking the Irregularities and Warping of Metal Sheets
Image Processing Appearance Inspection System "iVision"
A case study of automating visual inspection by installing a 3D sensor on a general-purpose XY stage to accurately measure warping and unevenness of metal plates!
Shall we switch from "manual measurement" of the warping and unevenness of metal plates to "automatic inspection using a 3D sensor"? We will introduce a practical example of the "iVision Robot," which enables measurement by installing a 3D sensor on a general-purpose XY stage moving device. By using a two-dimensional operating stage, it becomes possible to check the condition of the metal plate's surface. Utilizing the 3D sensor allows for the inspection of the unevenness and warping of metal products, enabling efficient polishing and warping correction of metal products. 【Features of this system】 ■ By operating the stage and 3D sensor, measurement of the entire surface of metal plates of a certain size is possible. ■ The use of a 3D sensor allows for measurement not only of the size of unevenness but also in the depth direction. ■ By registering standard values and tolerances in advance, rapid determination of OK or NG can be performed. *First, we will verify whether the work you wish to inspect can be measured. *Detailed processing information and flow are provided in the PDF.
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basic information
"Do you have any such issues?" - There are cases where defects are overlooked due to visual confirmation by personnel. - It takes time to educate on the standards for visual inspection, making it difficult to secure inspectors. - We want to automate inspections, but we are worried if we can inspect our own products. Our uniquely developed inspection software "iVision" is a product we highly recommend for those considering the automation of visual inspections. "iVision" is a product centered around software, and with full customization, we can deliver according to your needs. *For more details, please refer to the PDF materials or feel free to contact us.
Price information
Prices vary greatly depending on the configuration. If you let us know your desired specifications, we will first provide you with a rough estimate.
Delivery Time
※We typically take an average of 2 to 3 months from the time we receive your order.
Applications/Examples of results
【Purpose】 ■Automation of inspections using general-purpose devices for XY operation 【Case Studies】 ■Automation of inspections using calipers and displacement gauges ■Inspection of the warping and unevenness of entire metal sheets *For more details, please refer to the PDF materials or feel free to contact us.
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Company information
◆ Image Processing Inspection System iVision - Supports various inspections such as defect inspection for scratches, chips, and burrs, color tone inspection, character recognition, and dimensional inspection. - A waste-free system through full customization. - Wide range of implementation results in metals, plastics, electronic devices, building materials, textiles, etc. - Compatible with multi-axis robots, 3D sensors, and AI. - Reliable support including setup during installation. ◆ List of Various Sales Software 〇 VariCAD (Low-cost 3D/2D CAD software for mechanical design) 〇 WebDrive (SFTP client compatible with cloud storage) 〇 Titan FTP Server (SFTP server for Windows) 〇 ABBYY FineReader (All-in-one OCR software capable of editing PDF files) 〇 Diff Doc (Document file comparison software)