Case study of automated visual inspection: Inspection examples of components using in-process trays.
Image Processing Appearance Inspection System "iVision"
A case study of automating visual inspection by sequentially inspecting components arranged in a process tray using a general-purpose XY stage!
Would you like to switch the visual inspection of products lined up in the tray within the process from "manual inspection" to "automated inspection using a camera"? We will introduce a practical example of the "iVision Robot," which allows inspection for each cell by installing a camera and lighting on a general-purpose XY stage moving device. By using a two-dimensional operating stage, it becomes possible to inspect the workpieces lined up in the tray sequentially without having to set the camera position each time, allowing you to confirm which cell had what kind of defect. 【Features of this system】 - By using a two-dimensional operating stage, it is possible to inspect the tray by cell. - Displays a map showing where and what kind of defects were found in the tray. - The device can be modified based on the inspection content. *First, we will verify whether the workpieces you wish to inspect can be inspected. *Detailed processing information and flow are included in the PDF.
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basic information
"Do you have any such issues?" - There are cases where defects are overlooked due to visual confirmation by personnel. - It takes time to educate the standards for visual inspection, making it difficult to secure inspectors. - We want to automate inspections, but we are concerned about whether we can inspect our own products. Our uniquely developed inspection software "iVision" is a product we highly recommend for those considering the automation of visual inspections. "iVision" is a software-centric product that allows for full customization, enabling delivery that meets your specific needs. *For more details, please refer to the PDF document or feel free to contact us.
Price information
Prices vary greatly depending on the configuration. If you let us know your desired specifications, we will first provide you with a rough estimate.
Delivery Time
※We typically take an average of 2 to 3 months from the time we receive your order.
Applications/Examples of results
【Purpose】 ■Automatic inspection system using a general-purpose XY operating robot 【Case Study】 ■Metal, resin, electronic components, etc. arranged on a tray *For more details, please refer to the PDF document or feel free to contact us.
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Company information
◆ Image Processing Inspection System iVision - Supports various inspections such as defect inspection for scratches, chips, and burrs, color tone inspection, character recognition, and dimensional inspection. - A waste-free system through full customization. - Wide range of implementation results in metals, plastics, electronic devices, building materials, textiles, etc. - Compatible with multi-axis robots, 3D sensors, and AI. - Reliable support including setup during installation. ◆ List of Various Sales Software 〇 VariCAD (Low-cost 3D/2D CAD software for mechanical design) 〇 WebDrive (SFTP client compatible with cloud storage) 〇 Titan FTP Server (SFTP server for Windows) 〇 ABBYY FineReader (All-in-one OCR software capable of editing PDF files) 〇 Diff Doc (Document file comparison software)