Case Study of Automated Visual Inspection: Inspection Example of Electronic Component Mounting Status
Image Processing Visual Inspection System "iVision"
A case study on the automation of visual inspection to detect issues such as missing component installation, incorrect component types, and component defects on the substrate!
Would you like to switch from "visual inspection" to "automated inspection using cameras" for checking issues such as missed installation of electronic circuit boards, incorrect component types, and missing parts? We would like to introduce a practical example of the "iVision Robot," which operates as an inspection device by attaching an inspection system to a general-purpose XY stage movement device. By using a two-dimensional operating stage, it becomes possible to confirm the mounting status of each individual board even when the same boards are lined up. 【Features of this system】 - It can automatically inspect for missed component installation, incorrect component types, and missing parts for each individual board. - The same boards are lined up, and inspection is conducted sequentially for each one. - Circuit status inspection can also be performed simultaneously. - The device can be modified according to the inspection requirements. *First, we will verify whether the work you wish to inspect can be accommodated. *Detailed processing information and flow are provided in the PDF.
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basic information
"Do you have any such issues?" ■ There are cases where defects are overlooked due to visual confirmation by personnel. ■ It takes time to educate on the standards for visual inspection, making it difficult to secure inspectors. ■ We want to automate inspections, but we are worried if we can inspect our own products. Our uniquely developed inspection software "iVision" is a product we highly recommend for those considering the automation of visual inspections. "iVision" is a product centered around software, and through full customization, we can deliver according to our customers' wishes. *For more details, please refer to the PDF materials or feel free to contact us.
Price information
Prices vary greatly depending on the configuration. If you let us know your desired details, we will first provide you with a rough estimate.
Delivery Time
※We typically take an average of 2 to 3 months from the time we receive your order.
Applications/Examples of results
【Purpose】 ■Automatic inspection system using a general-purpose XYZ operating robot 【Case Study】 ■■Presence and type confirmation of components on the substrate *For more details, please refer to the PDF document or feel free to contact us.
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Company information
◆ Image Processing Inspection System iVision - Supports various inspections such as defect inspection for scratches, chips, and burrs, color tone inspection, character recognition, and dimensional inspection. - A waste-free system through full customization. - Wide range of implementation results in metals, plastics, electronic devices, building materials, textiles, etc. - Compatible with multi-axis robots, 3D sensors, and AI. - Reliable support including setup during installation. ◆ List of Various Sales Software 〇 VariCAD (Low-cost 3D/2D CAD software for mechanical design) 〇 WebDrive (SFTP client compatible with cloud storage) 〇 Titan FTP Server (SFTP server for Windows) 〇 ABBYY FineReader (All-in-one OCR software capable of editing PDF files) 〇 Diff Doc (Document file comparison software)