Case Study of Automated Visual Inspection: Examples of Inspection and Monitoring of Defects such as Mold Scratches
Image Processing Appearance Inspection System "iVision"
Case study of automating visual inspection to check and monitor the condition of molds used in shaping!
Would you like to switch from "visual inspection" to "automated inspection using cameras" for inspecting and monitoring scratches and foreign objects on molds used for shaping resin and metal? We would like to introduce a case study of a hand-held inspection device that installs molds at designated locations for shaping and other purposes. In this system, a hand-held inspection device is equipped only with a camera and lighting on the inspection stand, which determines the presence of scratches, foreign object contamination, and mold deterioration. By monitoring the condition of the mold, it becomes possible to detect defects caused by the mold during shaping in advance, thereby reducing the risk of mass production of defects. 【Features of this system】 ■ A simple inspection system with a camera and lighting installed on the inspection stand ■ Contributes to reducing defects during shaping by inspecting the molds ■ The device can be modified based on the inspection requirements *First, we will verify whether the work you wish to inspect can be accommodated. *Detailed processing information, including specifics and processing flow, is included in the PDF.
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basic information
"Do you have any such issues?" - There are cases where defects are overlooked due to visual confirmation by personnel. - It takes time to educate on the standards for visual inspection, making it difficult to secure inspectors. - We want to automate inspections, but we are concerned about whether we can inspect our own products. Our uniquely developed inspection software "iVision" is a product we highly recommend for those considering the automation of visual inspections. "iVision" is a software-centric product that allows for full customization, enabling us to deliver according to your needs. *For more details, please refer to the PDF document or feel free to contact us.*
Price information
Prices vary greatly depending on the configuration. If you let us know your desired specifications, we will first provide you with a rough estimate.
Delivery Time
※We typically take an average of 2 to 3 months from the time we receive your order.
Applications/Examples of results
【Purpose】 ■Automatic inspection system using hand placement 【Case Studies】 ■Verification of molds used in injection molding, die casting, and tablet presses *For more details, please refer to the PDF document or feel free to contact us.
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Company information
◆ Image Processing Inspection System iVision - Supports various inspections such as defect inspection for scratches, chips, and burrs, color tone inspection, character recognition, and dimensional inspection. - A waste-free system through full customization. - Wide range of implementation results in metals, plastics, electronic devices, building materials, textiles, etc. - Compatible with multi-axis robots, 3D sensors, and AI. - Reliable support including setup during installation. ◆ List of Various Sales Software 〇 VariCAD (Low-cost 3D/2D CAD software for mechanical design) 〇 WebDrive (SFTP client compatible with cloud storage) 〇 Titan FTP Server (SFTP server for Windows) 〇 ABBYY FineReader (All-in-one OCR software capable of editing PDF files) 〇 Diff Doc (Document file comparison software)