We will inspect the rubber parts on the milky white disc!
We received an inquiry regarding the appearance inspection of rubber parts on a milky white disc. There is a desire to build a low-cost system to detect foreign objects, burrs, and bubbles. Since sending samples is not possible, images were provided instead. The product size has an outer diameter of Φ7.6 and a height of 0.9, with a shape that has protrusions on both sides in the center. The detection levels being considered are for foreign objects of size 0.05 square millimeters, burrs of size 0.2 square millimeters, and bubbles of size 0.3 square millimeters. As a preliminary evaluation service, we checked what would happen if we placed the item on a base as part of the operational method being considered. With top-side lighting, the surface did not appear to be transparent, and upon applying image processing, it seemed capable of detecting debris adhered to the surface. We will proceed to a test (feasibility verification) to confirm whether actual defects such as foreign objects can be detected under these conditions, assuming real operational scenarios. This time, we are setting it up using the "Scratch Inspection" feature of EasyInspector.
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【Software Used】 EasyInspector710 (formerly EasyInspector) The current 'EasyInspector2' color package can be used for inspection of scratches and defects.
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"Achieve significant effects" while "keeping costs down." It requires endless effort despite its simplicity. This is why SkyLogic believes it is valuable to continue pursuing "cost-effectiveness" through means such as technology and services. EasyInspector2/DeepSky: An appearance inspection software with a cumulative installation record of 2,500. Effect: We have developed a high-precision and lightweight AI model. It can connect five cameras simultaneously to one PC. Cost: To reduce the cost of learning setup, it is no-code, and simply deciding the inspection mode determines the necessary processing. Expansion and horizontal deployment are possible at low cost. EasyMonitoring2: A system that accurately reads and records meters through cameras and notifies of abnormalities, eliminating time-consuming and costly patrol monitoring. Effect: Not only meter reading but also the confirmation of processing tanks and oil leaks can be automated using AI. Cost: It can connect to inexpensive cameras, up to 100, with one PC. There are no monthly fees. In addition to these, we offer various products for "cost-effectiveness." Please let us know your company's challenges and themes.