Case Study of Automated Visual Inspection: Inspection Case of Cast Metal Parts
Image Processing Appearance Inspection System "iVision"
A case study of automating visual inspection using multi-axis robots to inspect various complex shapes of cast products!
Regarding the comprehensive inspection of products with complex shapes, such as scratches, dents, and residual cutting chips, would you consider switching from "visual inspection" to "automated inspection using cameras"? We would like to introduce a case study of an inspection device that uses a multi-axis robot equipped with a camera and lighting to inspect components with complex shapes. In this system, by attaching a camera and lighting to a multi-axis robot, we can inspect components that are difficult to examine with a fixed camera, capturing images of defective areas sequentially, similar to human inspection. By using a robot, we can direct the camera and lighting to various locations on components of different shapes, making it possible to handle parts with complex geometries that traditional automated inspections struggle with. 【Features of this system】 ■ Automated inspection system using multi-axis robots ■ Capable of specifying and inspecting various locations on complex shapes ■ Able to accommodate heavy or large items by moving the camera ■ The inspection setup can be modified based on the inspection requirements *First, we will verify whether the workpieces you wish to inspect can be accommodated. *Detailed processing information and flow are provided in the PDF.
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basic information
"Do you have any such issues?" - There are cases where defects are overlooked due to visual confirmation by personnel. - It takes time to educate on the standards for visual inspection, making it difficult to secure inspectors. - We want to automate inspections, but we are concerned whether we can inspect our own products. Our uniquely developed inspection software "iVision" is a product we highly recommend for those considering the automation of visual inspections. "iVision" is a software-centered product that allows for fully customized delivery in line with customer preferences. *For more details, please refer to the PDF materials or feel free to contact us.*
Price information
Prices vary significantly depending on the configuration. If you let us know your desired specifications, we will first provide you with a rough estimate.
Delivery Time
※We typically take an average of 2 to 3 months from the time we receive your order.
Applications/Examples of results
【Usage】 ■Automatic inspection system using multi-axis robots 【Case Study】 ■Appearance inspection of cast parts with complex shapes *For more details, please refer to the PDF document or feel free to contact us.
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Company information
◆ Image Processing Inspection System iVision - Supports various inspections such as defect inspection for scratches, chips, and burrs, color tone inspection, character recognition, and dimensional inspection. - A waste-free system through full customization. - Wide range of implementation results in metals, plastics, electronic devices, building materials, textiles, etc. - Compatible with multi-axis robots, 3D sensors, and AI. - Reliable support including setup during installation. ◆ List of Various Sales Software 〇 VariCAD (Low-cost 3D/2D CAD software for mechanical design) 〇 WebDrive (SFTP client compatible with cloud storage) 〇 Titan FTP Server (SFTP server for Windows) 〇 ABBYY FineReader (All-in-one OCR software capable of editing PDF files) 〇 Diff Doc (Document file comparison software)