Significant reduction in inspection costs through the automation of inspection for small parts' scratches, burrs, contours, and dimensions!
When inspections of small parts are conducted visually by humans, there are issues such as variations in inspection results due to differences in judgment points among individuals and the way lighting is applied. The 'AI Appearance Inspection System' automates visual inspections, enhancing the efficiency of product inspections by clearly detecting fine details of the target objects and instantly identifying scratches, contours, dents, and dirt. By automating inspections, the burden on workers can be significantly reduced, and after inspecting small products, continuous orders for larger products can be accommodated. [Challenges and Requests Before Implementation] ■ When inspections of small parts are conducted visually by humans, variations in inspection results occur. ■ In inspections using a microscope, the limited viewing area can lead to missed detections. ■ In cases of small quantities and a wide variety of products, the inspection points differ each time, increasing the burden on workers. *For more details, please refer to the PDF document or feel free to contact us.
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【Effects After Introduction】 ■ Significant reduction in worker burden through automation of inspections ■ Detection of difficult reflections and shadows on metal surfaces is now possible ■ After appearance inspection of small products, continuous orders for large products are possible *For more details, please refer to the PDF document or feel free to contact us.
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【Recommended for the following individuals】 ■ Those who have a narrow field of view in microscope examinations and want to improve efficiency to avoid missing anything. ■ Those who want to reduce the burden on workers and automate visual inspections. ■ Those who want to automate the appearance inspection of metal products to prevent the outflow of defects in advance. *For more details, please refer to the PDF document or feel free to contact us.
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Acuity Inc. thoroughly decomposes and analyzes elements based on a wide range of sensing technology options and numerous implementation cases. By identifying the essence of challenges, we select the optimal methods to solve current issues and create new value. "Seeing is changing." Our solutions address challenges by observing people, objects, and systems, using quantified data as a basis for resolution. For example, in performance testing of manufactured products, we provide systems for displacement measurement, static testing, and 3D measurement as methods to solve issues related to reducing man-hours, improving efficiency, automation, and traceability. We consistently handle factory digital transformation with manufacturing-specific solutions, including AI-based appearance inspection and image processing systems, as well as human detection systems for motion analysis, gaze analysis, and automation of visual inspections.