Maintaining tool life even at low concentrations! Introducing a case study that successfully reduced liquid supply volume and improved the on-site environment.
Since its establishment in 1947, Company B in Saitama Prefecture has contributed to the local community through machining and assembly technology for automotive parts. We would like to introduce a case study where they adopted the coolant "Master Cool" for machining difficult-to-cut materials. In end mill machining of heat-resistant difficult-to-cut material SUS430, the tool life was shorter compared to machining other materials, leading to the use of coolant at a high concentration. This not only increased the amount of coolant needed but also worsened the workplace environment due to increased stickiness in the machining area. To address the challenges of machining difficult-to-cut materials that require higher processing technology, they adopted a coolant specifically designed for such materials. After adoption, they successfully reduced the coolant supply amount and improved the working environment. [Case Summary] ■ Background - Reduction of liquid supply amount and stickiness of equipment were issues. ■ Solution - By adopting coolant for difficult-to-cut materials, the supply amount was reduced by 50%. ■ Effect - Achieved reduction in liquid supply amount and improvement in the working environment. *For more details, please refer to the PDF document or feel free to contact us.
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【Summary of Master Cool Effects】 ■ Can be operated at low concentrations due to high machining heat countermeasures during difficult-to-cut material processing ■ Reduction in liquid replenishment ■ Improvement of on-site environment *Reduction of stickiness ■ Increased productivity *For more details, please refer to the PDF document or feel free to contact us.
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For more details, please refer to the PDF document or feel free to contact us.
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1 : Solution Idemitsu is always working to identify challenges and issues related to lubricants at our customers' production sites, and is dedicated to developing products and providing technical support to address these solutions. We respond to various customer needs, including energy conservation and optimal oil selection. 2 : Ecology Idemitsu is at the forefront of developing environmentally friendly lubricants to address various environmental issues, such as preventing global warming, reducing hazardous waste, and protecting the ozone layer. We provide our customers with the latest information and contribute to greater environmental protection. 3 : Global Idemitsu has already established a supply system for lubricants of the same quality in major regions around the world and is working to build a support system similar to that in Japan. We respond to our customers' globalization and strive to be a partner chosen by customers worldwide.