Prevents oil film breakage due to difficulty in evaporation even at high temperatures! Introducing a case where maintenance costs were successfully reduced by 2 million yen.
Since its establishment as a truck body manufacturer in 1940, Company A in the Tokai area has been responsible for the production of commercial vehicles and contributing to the local community. We would like to introduce a case where they adopted the "Chain Master" for high-temperature drive systems. The painting drying furnace operates in a high-temperature environment of 150 to 180°C to cure the electrocoated paint on the vehicle body. This causes the oil for the conveyor chain inside the furnace to evaporate, leading to increased wear due to reduced lubrication, which shortens the chain's lifespan and increases the frequency of replacements, resulting in significant maintenance costs. After the adoption of the Chain Master, they successfully extended the lifespan of the chain and were able to reduce maintenance costs. 【Case Overview】 ■ Background - Maintenance costs for the chain used in the painting drying furnace were an issue. ■ Solution - Adoption of the Chain Master to suppress oil film depletion. ■ Effect - Successfully extended the lifespan of the chain and contributed to the reduction of maintenance costs and oil consumption. *For more details, please refer to the PDF document or feel free to contact us.
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【Summary of Chain Master Effects】 ■ Maintenance of oil film due to low evaporation at high temperatures = Maintenance of lubrication ■ Extension of chain life ■ Reduction in oil consumption ■ Energy saving (expected effects due to maintenance of lubrication) *For more details, please refer to the PDF document or feel free to contact us.
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For more details, please refer to the PDF document or feel free to contact us.
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1 : Solution Idemitsu is always working to identify challenges and issues related to lubricants at our customers' production sites, and is dedicated to developing products and providing technical support to address these solutions. We respond to various customer needs, including energy conservation and optimal oil selection. 2 : Ecology Idemitsu is at the forefront of developing environmentally friendly lubricants to address various environmental issues, such as preventing global warming, reducing hazardous waste, and protecting the ozone layer. We provide our customers with the latest information and contribute to greater environmental protection. 3 : Global Idemitsu has already established a supply system for lubricants of the same quality in major regions around the world and is working to build a support system similar to that in Japan. We respond to our customers' globalization and strive to be a partner chosen by customers worldwide.