Due to the action of molybdenum disulfide, load-bearing capacity and low friction properties are provided! An example of a wear-resistant coating.
We would like to introduce a case that solved the problem of "increased load on components and accelerated wear due to the high-speed operation of machines." While hard chrome plating and other measures were applied at key points, fundamental wear countermeasures were not implemented, and there were components where maintaining precision was difficult with plating due to strict accuracy requirements. Additionally, the material was SK steel, which required processing at temperatures below 200°C to ensure strength. Therefore, we applied the wear-resistant coating MD2812. Thanks to the abundant molybdenum disulfide, initial wear is reduced, and the use of durable resin ensures low friction. The processing temperature is also below 200°C, so there is no impact on the components. [Key Points of Problem Solving] ■ Just being hard is not enough to prevent wear; this is the fundamental issue. ■ The action of molybdenum disulfide contained in the wear-resistant coating imparts load-bearing capacity and low friction. ■ Molybdenum disulfide transfers to the counterpart, creating an ideal surface condition on the opposing side. *For more details, please refer to the PDF document or feel free to contact us.
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【Case Summary】 <Challenges> ■ The acceleration of machinery has increased the load on components, leading to faster wear. ■ Hard chrome plating and other measures have been applied at key points, but fundamental wear prevention has not been addressed. ■ There are components where maintaining precision is difficult with plating due to strict accuracy requirements. ■ The material is SK steel, which requires processing below 200°C to ensure strength. <Result> ■ By applying the wear-resistant coating MD2812, initial wear is reduced due to the abundant molybdenum disulfide. ■ Low friction is also ensured by the durable resin. ■ The processing temperature is below 200°C, so there is no impact on the components. *For more details, please refer to the PDF document or feel free to contact us.
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For more details, please refer to the PDF document or feel free to contact us.
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We provide a wide range of lubricating and wear-resistant coatings utilizing the properties of solid lubricants such as molybdenum disulfide, graphite, and PTFE (Teflon) for transportation equipment, electrical equipment, water supply equipment, and more. For issues related to wear resistance, corrosion resistance, low friction, and initial break-in on surfaces, please leave it to Japan MT Corporation.